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Turkey customers bought pre-filled syringes PFS gel filling closing machine fully automatic
Published by: PENGLAI INDUSTRIAL CORPORATION
Date:2019-02-18 15:26:04

Our Regular customers from Turkey(Europe) placed another order on one(1*) pc of machine:model YX-PSF06 PSF syringes gel filling sealing machine.
For all the machines purchased it is clear to confirm all the information on the products so we often ask our customers to freight the samples to test and commission the machines in order that the machines and customer's products gains the best compatibility and adaptability.
After getting the confirmation &samples of the product in sizes and drawing for manufacturing the filling sealing machines
we spent only 25 working days finishing everything and made the machines ready after testing them in a satisfactory feedback.
Recently our customers sent us the positive commentar on the machines which keep running very well in their factory ever since the machines arrived their factory.
The machines was shipped via courier to Tureky. The documentaries certificated with ISO&CO&CE together with other files necessory are sent via DHL to customer for assisting customers to clear the custom.

As below there listed the basic information on the successful transaction between PENGLAI and their Turkish counterpart:

Purchased order on model YX-PSF06 Syringe filling sealing machine issued from Turkish customer:
Syringe samples PO.jpg

PO for PSF filler.jpg
Samples sent from customers in Eastern Europe

caliberator syringes.jpg

syringes samples von EU.jpg

specification.jpg

syringe samples.jpg

Bank copy of Down&balance payment for purchasing model YX-PSF06 vacuum filling sealing machine
down payment for model YX-PSF06.jpg

Payment machinery syringe filling PENGLAI.jpg

HSBC Receipt on 9th May Turkey syringe filler PENGLAI.jpg

balance payment for model YX-PSF06.jpg

HSBC receipt Turkey Kemal syringe filler PENGLAI CHINA.jpg

final payment von Kemal Turkey via mail.jpg


Testing videos on filling capping machine gel filler model YX-PSF06

Wooden case packing of syringes gel filling capping machine model YX-PSF06

machine in foam wrapper before wooden case (1).jpg

machine in foam wrapper before wooden case (2).JPG

machine in foam wrapper before wooden case (5).JPG

wooden case for PSF syringes filler sealer (1).jpg
machine in truck syringe filler (1).jpg

machine in truck syringe filler (2).jpg
As follow there given the description on the machines purchased respectively

The machine model YX-PSF06 Medical gel syringe filling plugging sealing pharmaceutical packaging equipment is suitable for liquid &rubber plugging on glass or plastic syringes. other types of syringe are also up to custom made. 

6 nozzles are for filling simultaneously .plugging can be either by pressing down or screwing ways.

Plugging is done parallelly with filling .multi points inspection with optical fiber sensors. neither filling nor plugging when syringe is missed.

All product contact parts are of AISI316L and medical silicon.

Actual working status can be displayed on touch screen with multi languages.

Rotating plunger pumps are driven with servo motor. Precision adjustment can be made on touch screen without any tools. each plunger pump can be adjustable slightly.

Application of syringe for filling plugging capping sealing labeling line:

PSF filler sealer PENGLAI.JPG

Syringe filling sealing machine.jpg

Pre-filled syringes have emerged as one of the fastest-growing choices for unit dose medication as the pharmaceutical industry seeks new and more convenient drug delivery methods. Pharmaceutical companies are able to minimize drug waste and increase product life span, while patients are able to self-administer injectable drugs at their home instead of the hospital.
The market has expanded and is exploring all options outside of the traditional process. In the past, glass syringes dominated the market, but there has been a movement toward plastic and disposable syringes. Pre-filled syringes have also been utilized across a wide range of therapeutic sectors, such as vaccines, blood stimulants, and therapeutic proteins.
Eliminating dosing errors and ease of use are two of the greatest advantages of pre-filled syringes. However, there are a number of challenges that manufacturers face, such as the interaction between the pre-filled syringes and the drug, stability concerns, and quality control.

Syringe for filling sealing.jpg

syringe samples.jpg

touch screen controlling.jpg

Machine drawing model YX-PSF06 Fill-seal set

PSF samples.jpg

Drawing of model YX-PSF06.jpg

Dimension of syringe filler.jpg

Basic parameter of pre-sterilized syringe filling plugging capping machine:

capping part sealing.jpg

filling capping machinery drawing.jpg

touch screen parameter (3).jpg

Model YX-PSF06

Filling volume

0.5ml-100ml

Number of filling head

6sets

Capacity

1800-3600 syringes/hour

Sealing method

Pressure or screw

Compressed air

6kg/cm2,0.15m3/min

Supply

3P 380V/220V 50-60Hz 2.0Kw

Dimension

1800*800*1700mm (L*W*H)

Net weight

750Kg

Details pictures for machines syringe filling capping equipment:

syringe filling capper.jpg

plugging filling for EU customers.jpg

filling part.jpg

capping part sealing.jpg

output PSF.jpg

Parts for syringe pre-filled injector loading system

storage tank stainless for gel.jpg

LIFTING FOR syringe.jpg

bowl caps feeding.jpg

Component origin

electronics board.jpg

NO

NAME

QTY

ORIGIN

REMARK

1

Filling needle

1

Self-produce          

316L,mirror polish

2

Ceramic pump

1

Jiangsu

 

3

Ceramic valve

1

Jiangsu

 

4

Transmission motor

1

Jiangsu.Deli

0.75KW

5

Servo Motor

4

Taiwan,Delta

400W

6

Touch screen

1

Taiwan,Eview

7 inches

7

PLC

1

Taiwan,Delta

 

8

Air-break switch

6

Zhejiang,CHNT

 

9

Lead screw

4

Taiwan,Sheheng Jaan

Ball screw (high resolution)

10

Linear guide way

6

Japan,IKD

 

11

Solenoid valve

12

Japan SMC

 

12

Cylinder

12

Tawiwan Airtac

 

13

Optical fiber

3

Japan Panasonic

 

14

Pressure controller

4

JAPAN SMC

 

15

The isolation glass

6

ACRYLIC

8mm thickness

 

Syringe filling -capping-labeling line for our USA customer:

drawing of filling capping.jpg

Pre-syringe filling sealing line for Turkey customers:

automatic gel filling equipment.jpg

CE test declaration(part)&CE report(part)

CE report.jpg

CE test report.jpg

Samples&Final product output

syrines final PSF filler .jpg

 

PSF final product.jpg

Wooden case packing for pre-syringe filling line

packaging wooden case machine capping.jpg

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