Soft gelatin encapsulation line is suitable for filling a certain amounts of prepared medicine solutions into two lines gelatin sheet and forming soft gelatin capsules or balls with various size, shape and color after compression under the action of one pair opposite movable moulds. It’s consist of compression system, gelatin  melting system, raw material compounding system, shaping and drying system, cleaning system, recycling system etc. During gelatin compression and forming, it can be finalized within the sealed cavity so as to avoid coming across medicine oxygenation. All material contact parts are made of S.S. 316L in full compliance with “GMP” standard requirements.

Working process and drawing of machine(based on YX-CE115 type model encapsulation eequipment):

Characterstic of encapsulation equipment:

◆ Strong product capacity, it can produce 300 million granules (No.8 oval shape, 3 revolutions/minute, 24
hours / day, 300 days/year).
◆ Injecting medicine part adopts advanced linearity driving system, and it makes sure that the precision of
charging and filling is less than 2%. Capsule package rate is up to 98%.
◆ The gelatin ribbon is lubricated by fine oil supply technology in order to lower the consumption of
lubrication oil. The ribbon is lubricated by vegetable oil, so the capsules produced is free of wash.
◆ High quality capsule deferent equipment adopts food conveyer belt authorized by American FDA, without
poison and adhibition and easy to clean.
◆ Optimized designed mould is made of high quality aviation alloy material by high precision numerical
control process to insure the mould's service life.
◆ Advanced process and assembly technics make the complete appliance quality stabilization , high working
rate, and good shape pill.
◆ Adopt automatic system project of supplying capsule and material to reduce workers' labor intensity and
improve the working environment, which accords with the requirement of GMP.
◆ The liquid level in the gelatin box is fixed automatically in the constant position, and the centigrade mater
display the thickness of rubber, which is easy and accurate in adjustment.
◆ The power of main motor is 1.5KW, which can avoid the phenomenon of insufficient driving power when
the content is rather thick ( take 185 model for example).
◆ Adopt the nonpoisonous materials to human body or now dropping matters into medicine liquid in this
machine and medicine liquid, and the touching parts for gelatin.

Main Machine parameters:

Technical Parameters:
ITEM    YX-CE115    YX-CE250    YX-CE300
Rotary speed of die roll
     0-4rpm    0-5rpm    0-5rpm
Frequency conversion stepless speed regulation
Supplying Volume for flow single-pillar pistol    0-1ml    0-2ml    0-2ml
Capacity    12,800pcs/h    65,000pcs/h    110,000pcs/h
Difference among filling volume    ±2%    ±2%    ±2%
Power for whole machine    4KW    7.5KW    17.6KW
Contour sizes    1200×850×1650mm    1500×1150×2000mm    2420×1180×2210mm
Weight of whole machine    650Kg    1050Kg    1900Kg

The Softgel Production Line includes the parts listed below:

1.   Encapsulation System   
Main Machine RJWJ-115 Softgel Encapsulation Machine     1 Unit   
    
One set of rotary die roller installed on the machine     1 Set   

Electric Cabinet of Main Machine     1 Set   
Tool Box     1 Set       
PLC + Touch screen     1 Set   
    
Water Chiller     1 Unit   
 Capsule Blower     1 Unit   

2.   Gelatin Preparation System   
Water-soluble Gelation-Melt Tank RJ-250     1 Pc       
Electric Control Box     1 Pc       
Linear Condenser LN-60     1 Pc   
Water Circling Vacuum Pump SK-0.5A   
Thermal Insulation Heating Tank BWCJ-100 (Capacity:100L)     2 Pcs   

3.   Material Preparation System
 Dosage Tank PL-250    1 Unit   
Control Box.    1 Set   
Raw Material Storage Tank

4.   Softgel Capsule Drying System   
Tumble Dryer DGZL-470 (4 pcs one group )     1 group    

Dry Tray ( 30 tray one trolley )     2 trolley   

Two manufacturing methods” of soft capsules

Soft capsules are manufactured by concurrently formulating a film and filling the film with the content. There are two manufacturing principles.
One is a rotary method, where two film sheets are placed between two die rolls while injecting a liquid such as medicine between the two sheets,
and the dies perform pressured formation, sealing and cutting of the capsules. This is also known as “punching method”.
The other is a seamless method, where a liquid such as medicine is dropped from the inner section of a double concentric nozzle
 while film liquid containing a gelling agent from the outer section, and round seamless capsules are formulated by means of the interfacial tension.
This also known as the “dripping method”.

Main Electric Parts of YX-CE series capsules encapsulation equipment

No.    Item    Brand
1    Inverter    Omron
2    Touch screen    Weinview
3    PLC    Omron
4    EM extension module    Omron
5    Temperature speed regulating module    Omron
6    Temperature controller    Shimaden
7    Breaker    Schneider
8    AC contactor    Schneider
9    Solid-state relay    Schneider
10    AC contactor    Schneider
11    24V relay    Schneider
13    Air switch    Schneider
14    Air cylinder    Airtac

(In order to improve the performance of the machine, reserve the right to change the parameters without prior notice.)

SoftgelTooling The Softgel tooling is custommade tomeet your needswith a 2-week turnaround.It features harder aircraft grade aluminum,color edti ming marks,
and“beadblasting”tominimizegeladhesion.

Completesetincludes:  2 die rolls with stainless steel inserts Teflon ceramic coated aluminum wedge
Solid Teflon distribution plate 
Industrial,compact storage case
Timing gear

Application of encapsulation equipment:

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