SHENZHEN PENGLAI Industrial Corporation Limited
SINCE 2003
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Rotary continuous bags-given packing machine pre-made bag pouch large granules rice cashew nuts filler sealer with multihead weigher feeding system
Rotary continuous bags-given packing machine pre-made bag pouch large granules rice cashew nuts filler sealer with multihead weigher feeding system
Model YX-08-2500G
Working Station Eight
Function Giving bagcodingopeningfilling1filling2heat sealing1heat sealing2forming and output product
Size of bag W:80~200mm L:100-300mm
Filling scope 5-2500g
Speed 35-60bags/min (The speed depends on the product status and filling weight)
Package accuracy Error≤±1
Total power 3.6Kw
Dimension 1645mm*1450mm*1450mm
Weight 1200KG
Scope of application candy, peanut, green bean, pistachio, crystal candy, sugar, cookie, cake, snack,dailycommodities, cooked food, pickles, puffed food, pet food, etc
Measuring corollary equipment Compute scale, Materials discharge conveyor, Materials-given vibrating device
Description

The equipment is mainly applied to the bagging of large granules like radix isatidis infusion, coffee, cereals, granulars infusion for influenza, etc. automatically count packaging. Through the quantity of the pouches to the rotary packing machine, and the rotary packing machine will do filling, sealing and output packages.

Click the number list for easier navigation in the product page:

►1.Features of packaging machine PFS -pick fill seal set;

 

2.Working process illustratin for PFS packaging;

 

3.Basic parameters of premade pouches packing machine;

 

4.Packaging samples from PFS pack;

 

5.After-sales service for Premade pouches machine

 

6.What is the Premade pouches filling sealing equipment?

A complete set of equipments with high degree of automation. So that it could have you to save the labour and improve the production So that it could help you to save the lavour and improve the production.

Features of bags-given packing machine with multihead weigher

bag given packing machine multiheads.jpg

►Fully automatic. Clip the bag, open the bag, fill the bag. Sealing and output the packages.
►Easy to operate. The machine adopts Imported PLC control,  and human-machine interface with touch screen control system.
►Frequency control system. Adopts Frequency Controller, the operator can regulate the packaging speed.
►Automatic detection. If the bag is not opened or not opened completely, there will be no feeding and no sealing, so that the pouch can be reused. In this way, you can avoid wasting materials, and reduce production costs.
►Stainless steel. Main parts of the machine are made with Stainless steel, so that the machine can meet food hygiene standard, and get a longer service life.
►Good sealing quality and very low bag broken rate.  
►Packaging a wide range, by choosing a different feeder. The machine can be applied to the liquid, paste, particle, powder, irregular lumps and other packaging materials.
►This packaging line include a filling and sealing machine, a multihead weigher, a z bucket elevator, and a working platform.

Working process of rotary filling sealing machine:

STATION 6 process.jpg

rotary packing machine process.jpg

Station 1.Bag dispensing (Bag feeding)

               Feed many pouches or bags in the bag magazine, which can move up and down, and you can feed bags very easily when it moves down, and when it moves up, there are a mechanical arm with two vacuum caps will take bag up and then transmit it to the mechanical gripper on the rotary table.

Station 2 .Date coding (Date Printing)  Ribbon printer, Ink-jet printer for optional

Station 3.Bag opening

                There are vacuum caps to open the bag, and an opening detection device inserts into the opened bag to expanding it and       detect if it is open or not.

Station 4.Filling and vibrating 

                Measured and filled by HTKZ-10 weigher & Z-elevator

Station 5.Filling 2nd

               Gas flush for your option

Station 6. Heat sealing 1st

               To seal the bag with a couple of heat sealing air bar

Station7. Heat sealing 2nd

               To seal the bag strong enough

Station 8. Forming and product output

               To make the sealing stable and preventing from wrinkling with a couple of cold press, then output   the finished production  automatically. (The sealing pattern with net or straight lines for your option).

Safety Device: 

1.No puoch or open error,no filling .

2.No pouch or no filling ,no sealing .

3.The safety door open,alarm.

4.No coding ribbon,Emergency stop and alarm.

5.The air pressure not enough ,alarm.

6.The sealing temperature abnormal ,alarm.

Basic parameter of multihead weighing filling sealing machine for large granules

drawing of packing machine.jpg

packaging machine rotary.jpg

Model

YX-08-2500G YX-06-2500G
Working Station Eight Six
Function

Giving bagcodingopeningfilling1filling

2heat sealing1heat sealing2forming

and output product

Giving bagcodingopeningfillingheat sealing

forming and output product

Size of bag W:80~200mm L:100-300mm W:80~200mm L:100-300mm
Filling scope 5-2500g 5-2500g
Speed 35-60bags/min (The speed depends on the product status and filling weight)

35-60bags/min(The speed depends on the product status and filling weight)

Package accuracy Error≤±1 Error≤±1
Total power 3.6Kw 2.1Kw
Dimension 1645mm*1450mm*1450mm 1540mm*1240mm*1465mm
Weight 1200KG 1000KG
Scope of application candy, peanut, green bean, pistachio, crystal candy, sugar, cookie, cake, snack,dailycommodities, cooked food, pickles, puffed food, pet food, etc candy, peanut, green bean, pistachio, crystal candy, sugar, cookie, cake, snack,dailycommodities, cooked food, pickles, puffed food, pet food, etc
Measuring corollary equipment Compute scale, Materials discharge conveyor, Materials-given vibrating device Compute scale, Materials discharge conveyor, Materials-given vibrating device

Packaging samples from Bags-given packing equipment:

samples overview.png

samples pictures for bag given packing.jpg

Suitable package:                                                                                                                                          

1.flat bag 2.Doybag
3.flat bag with zipper 4.Doybag wth zipper
5. Gusset Bag 6. Gusset Bag with zipper

Service on bags-given packing machine with multiheads weighing system

wooden case packing for sauce packaging.jpg

Provide whole drawing for the perform mould and bottle mould. Free charge for word design on the mould.

We can help you install the machine; from setting machine, testing, and to check the machine is on the good working condition.

There is a litter charge, only for flight charge and accommodation;

Delivery time:25 days upon deposit and approval to the bottle drawing.

Payment:For machine: 30% T/T deposit within five days after the contract is signed against invoice of the seller. The balance of 70% will be paid before shipmment.

Guarantee: We response for three year warranty for the machine, however, it without any human conduct. And provide one-year free spare part for client.

And send engineer to client’s company, help install the machine, teaching their staff operate the machine and also,

we do have a private school which help our client sending their staff to china, help them training.

After sales service:The buyer pays travel expenses; hotels, airfares, meals and ground transportation and any other expenses related to installation and training at customers facility.

Annotation: What is Pick-fill-seal (PFS) packaging machine?

The Penglai PFS-Series Pick, Fill & Seal (PFS )system is specifically designed for higher speed pre-made pouch filling applications in the food, flour, personal care and pet Food markets. It’s ability to handle large format Pouches and rapid changeover in matter of minutes makes it unique in the Industry. The system delivers un-rivaled flexibility with the ultra-versatile pouch transport system. It’s a suitable machine to convert your Semi-automatic / manual operation to highly efficient Packaging Operation and reduce per pack cost on filling. It is also ideal for companies requiring multiple changeovers and packaging a wide variety of Products.

packaging process for premade pouches machine.jpg

Designed to run multiple formats on the same machine, It’s automated system delivers format changeovers in less than 20 minutes. Just by selecting a recipe from the touch screen HMI, the machine will adjust itself to the appropriate format settings, saving both time and money while increasing productivity.

The system can be integrated with a wide variety of Nitrogen filling systems, coding systems,weight checking system and validation equipment.


The working principle of the bag supporting manipulator of the rotary packing machine
Bag supporting mechanism of rotary packing machine and related motion control timing diagram

Working process for bags supporting in PFS packaging.jpg

1- Rack 2- Swing rod 3- Roller 4- Bag supporting rotating cam 5- Main shaft 6 Bag lifting cam 7- Connecting rod 8- Roller 9- Roller connecting rod 10- Swing rod 11- Fixed connection Rod 12-Bag support mechanical arm 13-Cylinder 14-Bag support clamp

According to the packaging process plan and timing diagram of the rotary packing machine , the mechanism movement diagram of the designed bag holding system is shown in the figure. The bag supporting manipulator of the bag packaging machine works in the connection process of the third and fourth stations, when the bag is expected to reach the third station, the suction cup will absorb and open the bag mouth, and the PLC system will issue instructions to the bag through the nozzle according to the sequence Blow to blow the bag to a fully inflated state. Drive the pendulum rod to swing, and the roller link hinged with the connecting rod drives the robot arm up and down, so that the holding plate of the bag holder is lowered to a certain depth in the bag with the shaft. At this time, the bag holding cylinder moves to open the pallet to hold the bag ( At this time, the suction cup stops sucking); the rotating spindle drives the swing rod to swing, the connecting rod is connected to the connecting rods (2, 11) through the ball hinges B and C, and the swing rod (2) drives the bag holding arm to rotate through the connecting rods (7, 11). Realize that the bag manipulator (the bag holder clamp keeps the bag holding state) and the bag will be synchronized with the turntable to the next station for filling and discharging. After the unloading is finished, the bag holder clamp rises and then returns to the initial position. This manipulator pallet mainly realizes two actions, namely lifting and rotating, which are three-dimensional operations. Both the lifting and rotating mechanisms use a rotating link mechanism, in which the lifting mechanism replaces the planar spindle link mechanism, and the rotating mechanism uses a spatial spindle link mechanism.

The mechanism movement diagram contains two closed kinematic chains, one is a spatial four-bar mechanism RSSR type crank and rocker mechanism composed of a frame, a swing rod (2), a connecting rod (7) and a connecting rod (11). The other is an RRLP type four-bar mechanism composed of a frame, a swing rod (10), a connecting rod (9) and an arm rod.

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