SHENZHEN PENGLAI Industrial Corporation Limited
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Cosmetic cream jars closing equipment two heads screw capping machine servo capper with automatic caps lift feeding system&anti-scratch pickup setting
Cosmetic cream jars closing equipment two heads screw capping machine servo capper with automatic caps lift feeding system&anti-scratch pickup setting
1.Model YX-Z40
2.Capping heads: 2pcs servo-moto driving
3.Voltage:220V,50/60HZ;Power:3.0Kw Air pressure:0.5--0.7Mpa
Ampere: 8.5A
4.Speed:40-45/min(customized according to jars shapes&sizes)
5.Suitable product diamete:φ28-φ125mm lids(Non-standard customized)
6.Gland pass rate:≥99.5%(Depending on the lid and bottle error)
7.Machine size:3300*1150mm*1908mm Weight:450kg
Description

Before you turn on the power of the machine.Please read this manual carefully for safety matters and the correct use of the machine.To avoid personnel accidents and reduce the frequency of machine damage.

In the case of corrosive products,take care to avoid the corrosive objects touching or splashing on the machine itself and the staff.

►Avoid using the machine in places subject to vibration or collision.

►When the machine is running,the body of the staff cannot touch the moving parts.

►The machine should be avoided in excessively humid places.And input it into the power supply,ground wire grounded correctly,To avoid a safety accident.

►The operator should maintain a normal physical and mental state,If you take alcohol, sleeping pills, or other drugs that are detrimental to your mental state, stop operating the machine.

►The operator must wear appropriate clothing to avoid injury caused by the involvement of the clothing in the rolling parts and must not place any extraneous items on the machine.

►If noise or other abnormalities occur during use, stop immediately and check.Non-engineering technicians, please do not arbitrarily transfer machine parts.

►Regular (once/weekly) maintenance and care, avoiding water or any liquid splashing and electronic control boxes, or other electrical components when cleaning the machine.

►Please operate according to normal operating procedures and maintain the surface of the machine clean and tidy.

The machine  model YX-Z40 capper is applied to all kinds of cosmetic, medicine, veterinary medicine, pesticide, lubricating oil and other industrial fields in packaging process.

drawing of model YX-Z40 capping cream jars machine (1).png

drawing of model YX-Z40 capping cream jars machine (2).jpg

cosmetic jars capper.JPG

drawing of model YX-Z40 capping cream jars machine (2).jpg

capping machine cosmetic machines.JPG

Principle and Features of the jars capping machine model YX-Z40:

Electrical automatic control, it is stable; With capping positioning

device, locked cover standard, the operation is convenient; Lock cover a wide range, can spin various shapes specifications of cap;

Capping speed, the prison of spin, simultaneously also may according to need to adjust the tightnessof rewinding.

Basic parameters of the whole machine capping jars equipment:

two heads capping drawing.jpg

TWO heads capper.jpg

Basic parameters of the whole machine model YX-Z40 Cosmetic jars capping machine:

capping heads.JPG

1.Model YX-Z40
2.Capping heads: 2pcs servo-moto driving
3.Voltage:220V,50/60HZ;Power:3.0Kw Air pressure:0.5--0.7Mpa
Ampere: 8.5A
4.Speed:40-45/min(customized according to jars shapes&sizes)
5.Suitable product diamete:φ28-φ125mm lids(Non-standard customized)
6.Gland pass rate:≥99.5%(Depending on the lid and bottle error)
7.Machine size:3300*1150mm*1908mm Weight:450kg

Host part description

touch screen for capping machine (1).JPG

electric board.JPG

Power switch:Control power supply on---off。

Power indicator:power on—green light on,power off---green light off。

Emergency stop:Used to stop the machine immediately or to reset the function during emergency or fault.

1.    Start photoelectric:The machine is in operation, when the photoelectric detection detects that there is a bottle and has a lid,The turntable can start working. If one of the two photoelectrics is not detected, the turntable does not rotate.

2.    Origin photoelectric:It is used to control the stepping motor to drive the turntable positioning, so that the bottle can be inserted into the cover smoothly.

3.    Cap photoelectricity:Check if the cover is in place and photoelectrically detect that there is a cover turntable to rotate.

4.    Cover photoelectricity:Controlling the start and stop of the upper cover machine, when the cover provided by the upper cover machine is sorted to the position detected by the photoelectric, the photoelectricity is always bright, the cover machine stops for the cover, and the intelligent cover is implemented.

5.    Lock cover photoelectricity:When the bottle with the lid passes, the photoelectric detection is detected, and the lock cover is actuated according to the set delay time (the specific parameters are adjusted according to the speed of the conveyor belt when the machine is adjusted).

6.    Lock cover system:The bottle with the lid is the same, the photoelectric start delay, delay to the cylinder clamp bottle, the lock cap is lowered, the grip cover - the screw cap - the gripper release - the lock cap rises - the clip bottle is loosened, and the lock cap process is completed.In the lock cover, when the 1# lock cover is in the lock cover, another bottle enters. At this time, the 2# clamp bottle cylinder moves, and the 2# lock cover is activated to lock the cover.(When the cap that has been locked by the 2# lock head passes the 1# clip bottle, do not repeat the lock cover.

capping head illustration.jpg 

►Man-machine interface description

capping machine touch screen language switch.jpg

Boot page

 

3.1  The boot page has English,Chinese operation selection,if you choose the Chinese button,,enter the following interface:

 touch screen for capping machine (1).JPG

Second interface

Stop:The start switch of whole machine, touch this key, the machine runs in automatic mode, again touch this key, the machine stops running.

Test gate:Test the operation of the machine.

Turntable speed:The greater the speed parameter is, the faster the speed is, the slower the speed parameter is.(But there's a maximum limit.)。

Turntable delay:Turntable start-up time settings, in accordance with the turntable running smooth effect to set.

Capping delay:After the turntable to the designated station, delay the waiting time, the cylinder action cap.

Capping time:The time required to seal the cylinder.

Output:Complete the record of the number of lock cover, convenient production count. Press-reset-key to clear.

X1. X3. X14: Check whether the photoelectric is in the working state of the reflection, easy to see the operation of the machine state,

Capping parameter:Press this key and enter the following interface:

 touch screen for capping machine (2).JPG

The interface is a parameter page to be set for each action of the 1 # lock head in the servo lock cover system, the reasonable setting of the parameters is beneficial to the stability of the machine and the improvement of the efficiency.

return:Press this button to return to the second interface.

I/O:Press this button to enter the following interface:

touch screen for capping machine (4).JPG

X series points:Is the input point to detect whether the photoelectric is in the working state, easy to see the operation of the machine, easy maintenance.

Y series points:Is the output point of the executive components of the normal state of feedback, can also manually press the control key to test whether the execution components are normal.

 

9.    Cap feeder system:Can be stable and orderly according to the prescribed direction to cover.

             

Tilt adjustment: reasonable angle can be adjusted to control the reverse lid does not climb into the slide.

Frequency converter regulation: control the speed of the cover.

caps lifting system.jpg

side pictures for capper.JPG

Capping Jars Equipment maintenance:

1. Maintain the machine under the condition of power off and gas off to ensure the safety. Keep the machine clean and tidy, no sundries on the machine, no small articles, accessories, bolts, etc.

2. And the lubricating oil is regularly added on the moving part mechanism to ensure a good running state of the mechanism.

3. Release water from air filter unit regularly and add lubricating oil to ensure proper use of cylinder and prolong service life.

4. Check and repair the machine regularly. Judge the running condition of the equipment through eyesight and ear to make sure the machine works well.

Note: please use and maintain in strict accordance with the instructions, the warranty period is strictly prohibited to open and disassemble, otherwise the damage caused by this as human damage, no free repair. This instruction is subject to change without notice; if there is still any uncertainty about the operation of this machine, please call us at any time for enquiries

Attached electrical schematic:

 Electric schematic diagram PENGLAI.jpg

FInished sealed caps samples&Wooden case packaging for shipping the jars capping machine model YX-Z40:

jars samples for capping.jpg

jars size.jpg

caps samples for sealing.jpg

caps samples pictures for capping.jpg

square black jars for sealing capper.jpg

Marks: for the square black jars due to the caps are susceptible to be scratched it is designed with the pick-up system to pull the

jars caps out from the trays and put them into the capping-ready station for capping closing process. The detailed working principle is

illustrated as follow: Working process:
1. Manual putting the caps in the tray(15*15 or 10*10)

Picture caps for pickup system.jpg
2. Putting the trays in the ready-pickup station
3. Robots picking-up the jars

capping pickup anti-scratch system.jpg
4. Positioning the bottles and capping process finish
5. Capped jars output

Machine capping with pickup&anti-scratch setting operation video

wooden case capper caps lifting.JPG

cream jars capping machine in wooden case (4).jpg

cream jars capping machine in wooden case (1).jpg

machine in truck for delivery in the port warehouse.jpg

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