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Tel:+8675586718316
1. Power: About 3KW
2. Voltage: AC230V±10%，600HZ ,
3. Air consumption 0.5-0.7MPA
4. Cycle: 15pcs-25pcs/min
5. Equipment size: L*W*H 3668mm*1590mm*2100mm, subject to actual measurements.
6. Weight：About 800KG
7. Operator: One person
Fully automatic assembly equipment for connector assembler (corner type &straight type): The machine is designed and customized with the samples sent from our UK customers who get involved in the plasticware industry.
As known the Corner connectors are popularly used to join 3 profiles at the same time. Corner connectors are used in frame constructions, providing their stability and greater stiffness of connections, which eliminates shifting. Constructions equipped with corner connectors are more resistant to vibrations.
I. Introduction on automatic connector equipment:
Please read this manual fully before operating this equipment and save this manual for future use!
If you find that the problem cannot be solved during use, please promptly notify our after-sales service personnel according to the contact address and phone number on the
cover;
The company has the right to improve the appearance and structure of this machine!
1.Pay attention to the technical parameters of this machine, especially the environmental conditions that must meet the requirements.
2. The operators of this machine must undergo strict training.
3. Installation and fault inspection must be carried out by professionals.
4. Before installation, check whether all components are complete and the data is complete.
5. The safety instructions of this machine must be strictly followed.
6. Before powering on, you must carefully check whether the installation and connections
are correct.
7.Do not remove the safety grating while the machine is running.
8. Do not put your hands into the moving parts when the machine is running to avoid
pinching your fingers.
9. It is strictly prohibited to carry out mechanical disassembly and assembly when the
machine is not shut down. When disassembling the control box and transmission components,
the power must be turned off.
10. Do not open the electrical control cabinet at will to improve the circuits and programs. If
necessary, please notify the after-sales service department of the Company first.
11. When using this machine, the user must ensure that all moving and live parts of the
machine will not cause accidents or personal injury or other dangers!
Technical specs of corner connector equipment:
1. Power: About 3KW
2. Voltage: AC230V±10%，600HZ ,
3. Air consumption 0.5-0.7MPA
4. Cycle: 15pcs-25pcs/min
5. Equipment size: L*W*H 3668mm*1590mm*2100mm, subject to actual measurements.
6. Weight：About 800KG
7. Operator: One person
Preparations before Machine Startup
1. Make sure it is placed on a solid ground; Refer to the schematics above to connect together
each part of the machine.
2. Confirm that the power and air sources are connected to the equipment;
3. Confirm the air source pressure is 0.6-0.8Mpa;
4. There are no other foreign objects on the equipment table;
5. After completing the above steps, you can turn on the power and enter the system.
1. After powering on the machine, we can either press the green button or tap on Start button
on the touch screen.
2. There might comes the case the machine alarms immediately when it’s powered on. This
is usually because the machine did not complete initiation and reset is required. Here what we
need to do is to press “Pause” to clear it off and then “Reset” the machine. Then all motors will
be back to the home point.
3. press the green button or tap on Start button on the touch screen to run the Machine.
1. Home Page
3. Delay Settings and Functions
4. IO Interface
5. Alarming Messages
6. Pickup Position Settings
7. Motor Parameter and Stroke Limit
8. Electric Screw driver with Motor control
1. If Point A, B, C are not in the same panel, then some of the screws might go deeper for inserting while others are less deep which will trigger alarms
In this case, we need to loosen the limit screws (circled above) besides each rod, adjust the
height of the each collar and make sure they are all on the same level.
2. Screw Infeed Failed. There is a case when a screw got stuck in the feeding nozzle while it
shows on the screen all screws are good for the infeed(We can see the P1, P2, P3 indicators are
all green).
In this case, machine alarms and pauses. We need to first manually clear up the screws in the
feeding nozzle and then cross off the P1,P2, P3 indicators on the touch panel.
Next go to the manual mode, manually tap on P1 Infeed, P2 Infeed, P3 Infeed, to repeat the
infeed process, clear the alarms and start the machine again.
3. Here is the place where we can adjust how deep the screw should go into the plastic
molding parts. If we need it to go deeper, then lower the position of limit ring, vise versa, we
can also rise up the position.
4. Box Packaging. Here is the place where you can set the Target output in each box and Max
box QTY. And current box quantity.
Kindly note the machine will alarm when Max box QTY is completed, reminding us for box
changing. Press “Pause” to clear it off when the full box is replaced with an empty one. (Box
packaging interface test run as below)
Electric Schematics (See Separate file )
Download the detailed files here.
1. All debris on the machine should be removed before use. Pay special attention to the
vicinity of moving parts, and do not place tools, cleaning cloths, etc.
2. Personnel must undergo training (especially safety training) before they can take up their
posts.
3. When the machine is running, if the operator finds any abnormality, he should press the
emergency stop switch in time.
4. Take adequate protective measures when necessary and do not allow any part of the body
or any object to come into contact with the moving parts of the machine, especially rotating
parts or some entrances. When contact is required for debugging, it should be carried out by
personnel who have received such training, but the operator must be notified in advance.
5. If you want to intervene in the adjustment, debugging or testing of the machine, you must
notify the operator in advance.
6. Emergency switch, before re-powering on, you must pay attention to whether the
surrounding environment (including personnel, equipment and transmission components) is
in a safe state, otherwise it cannot be powered on! !
7. When disassembling or cleaning the machine, the emergency stop switch must be pressed
to avoid misoperation. Any abnormal operations (including cleaning) are never allowed while
the machine is running.
8. When cleaning the equipment, be careful not to let water enter each electric control box or
box, as well as the power input and various electrical components, so as not to damage
components or endanger personal safety.
9. When performing maintenance on the machine, the main power supply should be turned off,
and a "No power on" warning sign should be hung on a conspicuous place on the machine.
10. Do not dismantle or change machine parts, especially safety protection parts, and protect
safety signs during operation.
11. When all operators leave the working area where the machine is located, the power should
be turned off to prevent idlers from turning it on randomly. Untrained and qualified personnel
are not allowed to operate the machine.
Samples applicable in the assembler machine:
Tool Box Accessories
No. Spare Parts Size Unit QTY
1 Plastic tool box Middle size PCS 1
2 Allen wrench 1.5-10mm SET 1
3 screwdriver Cross PCS 1
4 Adjustable wrench 8’’ PCS 1
5 Fuse 32A BOX 1
6 Magnetic switch PCS 5
7 Throttle valve Φ4 PCS 5
8 Throttle valve Φ6 PCS 5
9 Throttle valve 1 thread，Φ6 PCS 5
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