SHENZHEN PENGLAI Industrial Corporation Limited
SINCE 2003
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two heads pre-cut foil inserting filling into big caps wadding machine automatic lining assembly equipment
two heads pre-cut foil inserting filling into big caps wadding machine automatic lining assembly equipment
Basic parameters of model YX-WI02 caps wadding machine:
Cap diameter 125mm,caps height 33.8mm
wad diameter 119mmThickness 0.4mm,
Caps normal range 20mm-65mm
Air Source 0.6MPa
Power supply 220V/50-60hz/Single phase
Power consumption 2KW
Foil suction type: vacuum pump type
Controlling way: PLC
Extra Changing tool needed for different size of caps;
Machine speed 30-45pcs per minute
Rejection system for caps unyieled
Machine size L2100*W1900*H2200
Net Weight 450kg
Description

The machine is widely used in bottle cap factory, gasket factory, pharmaceutical factory, food product factory, household chemical plant, packaging plant and so on factory, ideal for the gasket fill in cap equipment.
The working process of the machine is thus as follow illustrated: Cut the aluminum foil into pre-cut form, then insert it inside the inner caps which are fed by the caps elevator lifting system; The machine is rotary type driven
by the segmentor motor and sensor system. There are mainly four parts to constitute the machine:  Main frame work 1set(1*); Foil pre-cut feeder 1set(1*); Caps lifting elevator1set(1*); caps mould die 1set(1*). It is necessory to change
the die and caps feeding chute for different sizes of caps customized with the caps liner equipment. The pre-cut foil inserted into the caps allows the deviation at φ±0.3mm.

Features of equipment:

caps wadder equipment.jpg

two nozzles caps wadding machine big foil caps (1).jpg
1. It’s substitute the manual operation, make the gasket fill in cap automatically, greatly improved work efficiency;
2. The gasket seal is reasonable, fast speed, high efficiency, product safety and health;
3. It is particularly suitable for the health conditions is relatively harsh that uses an occasion, avoid to the material secondary pollution, can be leave out the sterilization process;
4. The cap sorting mechanism attach cap reject function, make the reverse cap automatic return to cap sorting machine, to ensure all discharge cap mouth is upward feed in conveyer belt;
5. This machine can be disorder caps automatic pour into cap sorting machine by hoister, feed into conveyer belt after automatic sorting, and enter the turntable finally, interval feed into workstation to automatic fill in gasket after positioning the cap by turntable, automatic feed into outlet cap conveyer belt after complete the fill in gasket.
6. Adopt the conveyer positioning mechanism of mechanical drive, steady and reliable when the equipment working, suitable for various specifications of the caps and aluminum foil gaskets.
7. The complete machine adopts PLC control, have without gasket and cap to alarm function, electrical control system adopts frequency control technology, setting freely application range is widely, simple operation, stable operation, easy to clean, convenient in maintenance and durable.
8. It’ has automatic detection function of finished products, the gasket not into the cap or reverse side fill in the cap, detection device automatic reject the disqualification cap to defective area.
Guarantee the qualification rate of cap.
9. This machine equipped with without caps and aluminum foil etc. safety protection device, realized user-friendly operation.
10. It’s has automatic counting function, and greatly improved the efficiency of the follow-up work.
11. This machine is in strict accordance with the national “GMP” standards and process requirements to design and manufacture of automatic cap fill in gasket equipment.

 Main technical parameters of model YX-WI02 caps lining machine:

caps wadding machine PENGLAI china.jpg

side picture on caps wadding machine.jpg

caps wadding equipment.jpg

Basic parameters of model YX-WI02 caps wadding machine:
Cap diameter 125mm,caps height 33.8mm
wad diameter 119mmThickness 0.4mm,Caps normal range 20-65mm
Air Source 0.6MPa
Power supply 220V/50-60hz/Single phase
Power consumption 2KW
Foil suction type: vacuum pump type
Controlling way: PLC
Extra Changing tool needed for different size of caps;
Machine speed 30-45pcs per minute
Rejection system for caps unyieled
Machine size L2100*W1900*H2200
Weight 450kg

touch screen.jpg

name plaste.jpg

Operation principle: cut the reeled liner materials into specified size and simultaneously

insert the precut liner into the cap; finally, the liner pressing unit press the liner to the bottom of the cap.

This is the whole process of simultaneous liner cutting and liner inserting.

Production process: lifting the caps — arranging the caps — conveying the caps —

cutting and inserting the liner — counting the caps — discharging the caps.

Equipment structure composed:

caps feeding bowl.jpg

caps bowl.jpg
Automatic cap sorting mechanism: Make messy cap to arranged output and make all the cap mouth is upward.
Cap conveying mechanism: Make the finished cap order and accurately conveyed to the gaskets fill in cap mechanism.
The gaskets fill in cap mechanism: The gasket fill in cap, complete the gaskets fill in cap action.
Reject mechanism of reverse and without gasket: Automatic reject the cap when reverse gasket and without gasket in the cap, to ensure all the caps is qualified products.
Dispensing mechanism: Complete the dispensing action before the gasket fill in cap. (Optional device)

Caps&wadding samples :

caps wadding samples.jpg

wadding samples.jpg

foil .jpg

CAPS for wadding samples.jpg

Wooden case packing for caps wadding machinery

wooden CASE PACKAGING (2).jpg

wooden case packing for bottles unscrambler.jpg

Guarantee: for all the machine, it claims one year for guarantee.(Excluded from the warranty are problems due to accidents, misuse , misapplication, storage damage, negligence, or modification to the Equipment or its components. ALSO THE EASY BROKEN SPARE PART IS NOT INCLUDED IN THE GUARANTEE)
Installation: after the machine arrive your factory,if you need,our technician will go to your place to install and test the machine and also training your worker to operating the machine (The time of train depend on you worker). The expenses (air ticket ,food , hotel,the travelling fee on your country) should be on your account and you need paid for the technician USD50 per day. also you can go to our factory to do training.
After service: If you get the problem on the machine ,our technician will go to your place to fixed the machine as soon as possible. The cost should be in your account.(as above). 

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