Our new customers from NY U.S (North America) placed another order on one(1*) line of machine:Fully automatic 5 gallon water filling line .
For all the machines purchased it is clear to confirm all the information on the products so we often ask our customers to freight the samples to test and commission the machines in order that the machines and customer's products gains the best compatibility and adaptability.
After getting the confirmation &samples of the product in sizes and drawing for manufacturing the filling water gallon machines
we spent only 35 working days finishing everything and made the machines ready after testing them in a satisfactory feedback.
Recently our customers sent us the positive commentar on the machines which keep running very well in their factory ever since the machines arrived their factory.
The machines was shipped via DHL courier to West Seneca, NY 14224. The documentaries certificated with ISO&CO&CE together with other files necessory are sent via DHL to customer for assisting customers to clear the custom.
As below there listed the basic information on the successful transaction between PENGLAI and their American counterpart:
Purchased order issued &Key communiction points During Business Discussion:
Samples sent from customers in West Seneca, NY 14224:
Bank copy of Down&balance payment for purchasing 5 gallon water filling line model YX-WF1200:
Testing videos on 5 gallon water filling line fully automatic:
Wooden case packing of Gallon bottles brushing de-capping- filling-capping line:
As follow there given the description on the machines purchased respectively
The special requirements from customer in NY U.S.
Voltage 3phase 208V
5-gallon barreled water line
Efficiency 1200 barrels per hour
8 filling heads
14 barrel cleaning processes
Heating and cleaning 12KW, easily heated to 45-65 degrees Celsius
Barrel cleaning - Barrel cleaning - Filling - Sealing
Working principle of 5 gallon water line:
When the lid is removed, the barrel will be automatically introduced into the washing and rinsing machine under the push of the barrel. The profiled brush wheel of the washing and rinsing machine outside the barrel drives the empty barrel to rotate continuously, causing relative movement with the brushes on the bottom of the barrel, the barrel body, and the neck of the barrel. During the scrubbing action, after a few seconds of scrubbing (the time is adjustable), the empty barrel in the machine continues to move forward, sprayed with clean water through the cleaning channel, and then enters the conveyor track.
As for 3 gallon, 5 gallon and 6 gallon bottle water. Automatic removed cap, automatic brush washing the outside and inside of the bottle, automatic loading the bottle. The whole process of washing bottle, filling water, sleeve cap and pressure the cap in a closed tunnel, effectively prevent secondary pollution.
All parts contacting water are made of 304L stainless steel, with ozone-resistance and in compliance with food-grade standards. Nozzles are inserted to rinse the bottles thoroughly.Fast cycle system is adopted for heated alkali rinsing, drastically decreasing electricity consumption.Controlled by PLC, it is fully automatic.
Features of automatic gallon filling line:
►Food Class 304 or 316L stainless steel contact parts.
►All 304 stainless steel construction.
►Food Class PVC, 304S. S. Or 316L S. S. Pipeline, depends on the models.
►Internal bottles or external bottle washing with circular hot. Alkali, detergent, ozone, tap, pure water, depends on the models, or requirements
►Linear cylinder-pushed filling style, supper high precision, ( when the capacity up to 600BPH, adopt the rotary filling system ).
►Automatic cylinder-pushed capper system.
►Automatic cylinder-pushed empty bottles loading system to load the empty abrrel to the Washer Filler Capper full-automatically.
►Food Class stainless steel washing pumps and filling pumps.
►Food Class Fiber Glass clear windows.
►No bottle no washing, no bottles no filling, no bottle no capping.
►Available model of our 5 gallon filling machine ( washer filler capper ) 100 bottles per hour to 1200 bottles per hour.
►Fully-auto or semi-auto barrel de-capper, full-auto barrel outside and inside brusher, full-auto barrel loading machine, steam shrinking film machine and coding system can be chosen depends on what customer's need.
Layout&Process of gallon filling line
Removed the cap > Brush washing the outside and inside of the bottle > Automatic loading the 5gallon bottle to washing filling capping machine> Automatic washing the 5gallon bottle by clean and purified water, automatic filling pure water into plastic bottle, sleeve and pressure cap on the bottled water > washing filling capping machine > Worker sleeve a tube label at the mouth of the 5gallon bottled water, then auto sealer will heating the label, then label will shrinking and got tight sealer the bottle mouth.
It is applicable for the 5 gallons recycle bottle cap pulled and absolutely necessarily for the empty bottle retreating assembly with the integration of simple configuration, effective cap pulled, little dilapidation to the cap, small distortion and efficiency for using.
►Automatic Bottle Internal&External Brush Washer
Automatic Bottle Internal and External Brush Washer is an inside and outside washing device for 5 gallon recycled bottle which is manufactured according to the clients’ requirement. After coming into the market, it is well accepted by water equipment industry from home and abroad.
►Automatic Bottle Loader Machine
It is not only with the advanced technology, high automatization easy operation and reliable performances as the genuine device from abroad, but also features with small size, small weight and beautiful appearance, anti-corrodibility, thorough disinfection, effective anti-air pollution and high quality.
►3/5Gallon Bottle Washing Filling Capping Machine YX-WF series
PLC-Controlled Microcomputer Automatic Bottle Washer & Filler manufactured by our company, which concentrates the functions of bottle washing, filling and capping with 5 and 3 gallons on one set of machine and manufactured with the standard of America Drinking Water Industry Association & with reference to overseas newest type of equipment.
►YX auto sealer
The equipment is adopted Heat-generating Tube to shrink the membrane sticking to the cap.It is manufactured according to the clients’ requirement which is used for bottles of 3gallon or 5 gallon after filling. After coming into the market, it is well accepted by water factories from home and abroad.
Basic parameter of three in one filling machine gallon filler automatic YX-WF series :
Model |
YX-WF100 |
YX-WF300 |
YX-WF450 |
YX-WF600 |
YX-WF900 |
YX-WF1200 |
Filling heads |
1 |
2 |
3 |
4 |
8 |
12 |
Volume(L) |
18.9 |
18.9 |
18.9 |
18.9 |
18.9 |
18.9 |
Barrel size(mm) |
φ270×490 |
φ270×490 |
φ270×490 |
φ270×490 |
φ270×490 |
φ270×490 |
Capacity(B/n) |
100-120 |
200-240 |
300-400 |
600 |
900 |
1200 |
Gas pressure(mpa) |
0.4-0.6 |
0.4-0.6 |
0.6 |
0.6 |
0.6 |
0.6 |
Gas consumption (m3/min) |
0.37 |
0.6 |
0.6 |
1.2 |
2.2 |
3 |
Motor power(Kw) |
1.75 |
3.22 |
4.8 |
8.5 |
8.5 |
8.5 |
Rated voltage(V) |
380V/50Hz |
380V/50Hz |
380V/50Hz |
380V/50Hz |
380V/50Hz |
380V/50Hz |
Outline dimension(mm) |
2800×650 ×1550 |
3400×1420 ×1550 |
3700×1800 ×1800 |
4600×1500 ×1800 1100×1200 ×1800 |
4700×2000 ×2200 1000×1200 ×2200 |
6000×2350 ×2250 2200×2100 ×2200 |
About 5gallon pure water bottling plants
The electrical problem can be handled with a generator and in order to get water in most cases you will need a deep well or even have water trucked to site.
Benefits of 5gallon pure bottle water business:
Good way to bottling water for university
Can be very profitable; especially in large volume.
The 5gallon bottles can reuse for 2year.
Much better use of plant space as the units are compact.
Environmentally friendly, No pollution at all.
Much lower cost to set up plant.
Street sellers will sell to create jobs.
After-sales service for overwrapping machine model YX-WF series gallon filling line
Guarantee: for all the machine, it claims one year for guarantee.(Excluded from the warranty are problems due to accidents, misuse , misapplication, storage damage, negligence, or modification to the Equipment or its components. ALSO THE EASY BROKEN SPARE PART IS NOT INCLUDED IN THE GUARANTEE)
Installation: after the machine arrive your factory,if you need,our technician will go to your place to install and test the machine and also training your worker to operating the machine (The time of train depend on you worker). The expenses (air ticket ,food , hotel,the travelling fee on your country) should be on your account and you need paid for the technician USD50 per day. also you can go to our factory to do training.
After service: If you get the problem on the machine ,our technician will go to your place to fixed the machine as soon as possible. The cost should be in your account.(as above).