SHENZHEN PENGLAI Industrial Corporation Limited
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Phone:+86-15811882441

USA NC customers bought communion juice cups filling and sealing machine with waffer placer
Published by: PENGLAI INDUSTRIAL CORPORATION
Date:2023-09-18 15:52:09

Our new customers from North Carolina (U.S.) placed another order on one(1*) pc of machine and 3000KG roll films to make the communion cups: Model YX-60A-04 Grape juice artificial type communion cups filling and sealing machine.
For all the machines purchased it is clear to confirm all the information on the products so we often ask our customers to freight the samples to test and commission the machines in order that the machines and customer's products gains the best compatibility and adaptability.
After getting the confirmation &samples of the product in sizes and drawing for manufacturing the cups making filling and sealing machine.
we spent only 30 working days finishing everything and made the machines ready after testing them in a satisfactory feedback.
Recently our customers sent us the positive commentar on the machines which keep running very well in their factory ever since the machines arrived their factory.
The machines was shipped via Fedex courier to Brayden court Greenville NC 27834 US . The documentaries certificated with ISO&CO&CE together with other files necessory are sent via DHL to customer for assisting customers to clear the custom.

As below there listed the basic information on the successful transaction between PENGLAI and their  American counterpart:

Purchased order issued &Key communiction points During Business Discussion:
PO (1).jpg

PO (2).jpg

Purchase order on cups filling line.jpg
Samples sent from customers in North America

bread exposure.jpg

bread paper.jpg

cups in hand.jpg

cups holy two pcs.jpg

measure the cups.jpg
cups samples.jpg


Bank copy of Down&balance payment for purchasing Automatic 3 Lanes cups filling and sealing machine

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USA PHilip fuer holy cup filler and sealer.jpg

balance payment incoming QQͼ20230802184508.jpg
QQͼƬ20230718114017.jpg
Testing videos on automatic cups filling and sealing machine:

Wooden case packing of model YX-60A-04 cups filling and sealing machine.

cups loading and shipping of holy cups filler and sealer (2)

cups loading and shipping of holy cups filler and sealer (1)

cups loading and shipping of holy cups filler and sealer (3)
As follow there given the description on the machines purchased respectively

Automatically finish the processes of falling cups, filling, sealing, date printing, cutting the edge, photoelectric control device and UV sterilization.

It is mainly used in the industries like :bean curd, milk, fruit juice, mineral water, jelly and so on.

FEATURES AT A GLANCE

CUPS FILLER.jpg

This machine use Japan Omron programmable logic controller,CIP automatic Cleaning Barrel, Taiwan pneumatic control components, Intelligent Digital Display Temperature Control System, Sealing with high strength, good sealing and low failure rate.

It can be customized according to your special requirements.

PRODUCT SPECIFICATIONS of model YX-60A-04 cups filling and sealing machine:

details of machine holy cups.jpg

touch screen.jpg

No  Item Data

1 Power 220V3.5KW

2 Capacity 2000-2400 cups/h

3 Filling Range 5-50ml

4 Temperature 0-300

5 Seal Material PE PP PE/PET

6 Air Source 0.4m³/min 8bar

7 Weight 900kg

8 Overall Dimension 3000*900*1750mm

(we can design the film and cups according to customers' requirements)

cup design.jpg

Basic configuration of cups filling and sealing machine:

internal cabinet.jpg

Machine Frame: Stainless Steel

Bottom Molds: Aluminum Alloy

PLC: Mitsubishi

Cylinder: AirTac
Solenoid valve: Mindmand
Switch: IDEC

Details of cups filling and sealing machine:

cups falling feeding.jpg

cups filling.JPG

cups fffilling machine.JPG

holy cup machine.JPG

roll film sealing for holy cups machine.JPG

Optional parts for holy cups filling and sealing machine:

Operation panel: Touch Screen 

Servo motor driving

Empty cup dispensing function: according to different cups, some can be designed with vacuum sucker which can guide the cup enter into mold accurately.

Empty cup detecting function: no cup no filling or no cup machine stops

Filling: cup lifting function

Filling tank: mixing, level control, double jacket, CIP washing ball

Roll Film Storage Device

Blank Film Fixer: to calculate the film length of cup for saving the film cost

Eye Mark Auto Correction: Collocating with a photocell sensor of film pattern mark

Color ribbon date printer for roll film

Out-feed conveyor

communion cup filling line.jpg

Customerr's samples holy cups for filling and sealing machine:

holy cups pictures (1).jpg

holy cups pictures (2).jpg

holy cups pictures samples.jpg

glass cups holy cup filler.jpg

 

Manual on How to Run Communion Cups Machine

1. Before power up the mixer, please remember to fill the interlayer/jacket with water. Kindly note the mixer is also made 220V 3 phase.

Connect the mixer to the auto pump feeding system through the valve underneath.

This whole machine will come as a whole.
2. First to power up the machine, to connect the machine to the 3 phase power in your facility(Kindly note this machine is made 220V 3phase, not 208V)

3. Connect it to the air source
 
For water inlet, if there is no water cooling machine, you can get it connected to a tap water pipe, just in case the temperature is getting too high during the production.

4. Turn on the touch panel for the material filling system. Tap on Auto Start to go to Automatic mode. Enable liquid filling and bread feeding options.

- Go to the main touch screen for the whole machine, below is the initial screen after startup.
 
- To run the machine, please tap on “Liquid Filling”, till the liquid in the cups moves to the bread feeding station, then enable “Bread feeding”

Matters Needing Attention

1. The parameters are well set up before the machine leaves the factory. No need to do the adjustments.
- Below is the place where you can adjust the filling volume.

2.  In case the first three cups are not well formed, you can dis-enable the liquid feeling when the cups move to the liquid filling station.  

3. Make sure this part is part is closed when the machine stops running, so you won’t loose the position where the machine is running properly.
 
4. Please don’t change the position of this part!!! Otherwise we will loose the whole position of this machine. You might have difficulty to locate the home point.
 
5. When we need to check or pause/stop the machine in production, we need to push the red button to stop the machine and dis-enable the Heating 1 and Heating 2 as well.

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