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USA CA customers purchased peristaltic pump filling machinery&oil vacuum filler equipment
Published by: PENGLAI INDUSTRIAL CORPORATION
Date:2019-07-15 15:10:50

Our Regular customers from CA USA (California state) placed another order on two(2*) pcs of machines: one is filling peristaltic pump filler YX-PF03; the other vacuum filling machine model YX-V04.
For all the machines purchased it is clear to confirm all the information on the products so we often ask our customers to freight the samples to test and commission the machines in order that the machines and customer's products gains the best compatibility and adaptability.
After getting the confirmation &samples of the product in sizes and drawing for manufacturing the filling oil machines
we spent only 7 working days finishing everything and made the machines ready after testing them in a satisfactory feedback.
Recently our customers sent us the positive commentar on the machines which keep running very well in their factory ever since the machines arrived their factory.
The machines was shipped via DHL courier to CA USA . The documentaries certificated with ISO&CO&CE together with other files necessory are sent via DHL to customer for assisting customers to clear the custom.

As below there listed the basic information on the successful transaction between PENGLAI and their American counterpart:

Purchased order issued from U.S customer:
PO for model YX-PF03.jpg

PO model YX-V04.jpg
Samples sent from customers in America
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samples Azam USA botttle label samples 20160726 (2).JPG

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Bank copy of Down&balance payment for purchasing model YX-PF03&YX-V04 filling machines semi automatic:
bank copy for model YX-PF03.jpg

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Testing videos on oil filling machines semi automatic

Wooden case packing of semi automatic filling machines.

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WOODEND CASE for perfume oil filling machine (2).jpg

WOODEND CASE for perfume oil filling machine (5).jpg

WOODEND CASE for perfume oil filling machine (7).jpg

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As follow there given the description on the machines purchased respectively:

This liquid filling machine is widely applied in filling of majority of liquids(for example:various drugs,

chemical reagents,oils,skin lotions,beverages,and other particle-free liquids).

It is especially suitable for the clean filling with high precision and free of secondary pollution.

♦Key Features♦

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1)Compared to traditional filling equipment,this machine has teaching and learing function 

which makes operation easier.

2)This machine uses high quality components and materials,integrate microcomputer control 

technology,which makes this machine work more reliably

3)High Filling precision

4)High cost performance

Advantage of Model YX-PF03  peristaltic pump pharmaceutical medical liquid aseptic filling machine E-liquid Cigar small filler equipment Abfuellmaschine kleine 

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The filling machine peristaltic pump filler elevates peristaltic filling technology into a smooth, seamless process in which the sterile product comes into contact with only the FDA approved silicone tubing and filling needle. 

When the process is completed, the tubing can be easily cleaned, or treated as a disposable, to eliminate contamination and facilitate the clean-up validation process.

The peristaltic filling System provides a cost efficient solution for handling small and medium sized batches.  The range of precision for peristaltic filling systems spans

from stand-on-unit to filling systems with up to 16 drives and filling needles controlled by a single master control.  Filling volumes are from 0.1 ml to more than one litre.

Basic parameter of model YX-PF03 Peristaltic pump filling machine high precision:

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Model YX-PF03

Power

0.1kw

Size

350x400x300MM

Filling Head

1

Filling Capacity

0.2-20ml

Bottle Height

5-80mm

Bottle Diameter

3-50mm

Net Weight 32kg

Filling Accuracy

+-1%

 

Notice items when operating model YX-PF01 One head peristaltic pump filling machine       

 

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►Check valves must be vertical downward, otherwise affect accuracy   

►filling head must be vertical downward,otherwise affect leakage material.    

► Line corner shoulds not be too small, or affect flow and accuracy.   

►Raw material barrel liquid height difference shoulds not be too big, otherwise affect accuracy.

►Volatile liquid please use in the circulation of air environment.

►Unfavorable use together with high frequency wave machine     

►Unfavorable use together with big load equipment.    

►Filling special liquid must inform the factory to meet the different feeding and discharge tube.

Vacuum filling machine for cosmetic liquid model YX-V04,detailed information listed as below one by one:ksa

Bottles samples from EU customer for perfume filling:

perfume bottles for vacuum filling.jpg

bottles drawing sent from customer.jpg

bottles drawing sent from customer.jpg

Testing run video of model YX-V04 vacuum filling machine semi automatic for our customer:

Final wooden case packaging for vacuum filling machine model YX-V04

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Necessory documentary for customer's custom clearance

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Hereinwith there is the basic description of model YX-V04 vacuum filling machine semi automatic

A. Performance profile

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Our company produces this automatic vacuum filling machine, pure pneumatic vacuum filling machine, we take the similar foreign machine for reference and redesign this machine, we added some features that make the product in usage, accuracy error, loading volume adjustment, equipment cleaning, maintenance, etc. is simpler and more convenient.

B. Working principle

internal circuit for vacuum filling machine semi automatic.j

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Vacuum filling machine uses a vacuum generator and PLC controller, so that each filling head can be individually manual operated or automatic operated, easy to operate.

C. Features

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1.An entire human-computer screen, programmable controller, high accuracy, therefore particularly suitable for usage on big production requirements.

2.Electronically controlled and vacuum fixed liquid system, so that it has high filling accuracy, precision can be controlled within 0.5% (take the maximum filling capacity as standard)

3.Configure automatic drainage system.

4.Has no strict requirements for the bottle shapes and consistency.

5.Simple structure, easy operation and maintenance.

6.Meet explosion-proof requirements.

D. Scope of filling materials

model YX-V04 filler equipment.jpg

Water, liquid coffee, ink, eye shadow liquid syrup, tea, perfume, etc.

E. Operation

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1 Turn on the power, make sure the voltage is 220V, 50Hz, connect the air pipeline, adjust the air pressure to 6-8Mpa

2 Select the language in the text of the operation, there are Chinese or English language on the touch screen.

3 On the text select the automatic or manual procedures

4 Debugging for producing different size of bottles: On the text choose the filling time, adjust the filling time of each filling head to an appropriate time, return to the main menu

5 In the automatic mode, put on the bottle and filling. After putting on the bottle, there is a little time delay, after that the filling head drop down automatically and start filling. The filling head will rise up automatically after filling finished, then remove the bottle to complete a filling.

6 In the manual mode, after putting on the bottle, on the text of the numeric keypad, press the corresponding number of the filling head, press one time, the filling head will go down automatically and start filling, rise up automatically when the filling finished, then remove the bottle to complete a filling.

7 If there is an exception in the production process, press the emergency stop button.

Warning: Do not operate this machine with violence.

F. Cleaning and maintenance

 

Before cleaning the filling machine, should clean the remaining product inside the machine first, then filled with gentle cleaning solution in the tank. We recommends that you use warm water. If necessary, you can use soap, alcohol, or other cleaning fluid. When cleaning , open the machine, let the machine keep filling circularly until cleaning all the machine parts that contacted with material. When clean the seals, the plane sealing ring of the valve should be included, and replace the broken and damaged seals.

After finish the cleaning of all the parts, we suggest that before the installation, better wait until the machine parts are dry. Make sure that no water and other debris get into the pneumatic tube and the connecters of the machine.

Warning:

1. Before removing the machine parts, must check whether the compressed air is closed.

2. Do not use organic solvents to clean the machine, like the gasoline, benzene, xylene, bananas water, sodium hypochlorite, etc.

G. Common troubleshooting and solutions

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Turn on the switch but cannot turn on the machine; the electric box has no power

£±Check whether the power switch is not unusual

£²Check whether the power plug wire is charged with electricity

Power on, but the programmable logic controller does not work

£±Check whether the programmable controller is working

£²Check whether the programmable controller CPU alarm

No text display, programmable controllers runs normally

£±Check whether the text abnormal

£²Check whether the text power cord is off

Intermediate relay no work

£±Check whether the programmable controller output COM has power, check whether the N line is disconnected

£²Check whether the relay coil has been burned out

Every cylinder do not work

1 Check the solenoid valve is working properly

2 Check whether the air pressure in the pressure of 6Mpa

3 Check relay contacts are contacts abnormal

4 Check the photoelectric switch is normal

Filling does not  reach accuracy

£±Check whether the filling time setting of each filling head is proper

2 Check whether there is damage to the vacuum generator, check whether it’s leak of air

Warning£º

Non-professionals will be not allowed to repair and debugging, do not maintain the machine when the power is on.

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