SHENZHEN PENGLAI Industrial Corporation Limited
SINCE 2003
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Email:jackdu999@yahoo.com

Tel:+8675586718316

Phone:+86-15811882441

saline pre-filled catheter flush syringes assembly filling capping production line Pharmceutical syringe assembler filler capper
saline pre-filled catheter flush syringes assembly filling capping production line Pharmceutical syringe assembler filler capper
The Main Technical Parameters of model YX-PSF01
Applicable Materials Liquid and ointment
Applicable Syringe Specifications 0.5-50ml(Different specifications of syringes need to replace the mold)
Filling Range 0.3-50ml(The filling pump needs to be replaced when the filling volume differs greatly)
Number of Filling Heads 1
Number of Capping Heads 1
Filling Accuracy ≤±1%
Production Capacity 1800-2400 p/h
Total Power 6KW
Voltage 380V/220V 50-60Hz
Compressed Air 0.55-0.75Mpa 20L/S
Dimensions L3400×W950×H1800mm(Without laminar flow hood)
Total Weight 1100KG
Description

Saline pre-filled catheter flush syringes assembly filling capping production line:

This product is specially designed by our company for the production line of prefilled catheter irrigator. It is an automatic packaging equipment for aseptic and efficient filling of syringes. The equipment runs smoothly, is simple to operate, and is equipped with intelligent detection devices. It has high automation, high work efficiency, and easy maintenance. It is an ideal equipment for assembling, filling and capping prefilled catheter irrigators.

Features of fully automatic syringe line:

syringes assembly filling line.jpg
●    This product is widely applicable to various types of prefilled plastic syringes, and special types of syringes can also be customized.
●    The surface is made of SUS304 stainless steel, and the contact parts are made of SUS316L stainless steel and medical silicon rubber, which fully meets the requirements of GMP specifications.
●    Siliconization adopts Japan's high-precision ultra-micro atomization spray valve to achieve high-precision and stable spraying with a diameter of 3-20 mm without external splashing and dripping.
●    The ceramic plunger pump realizes quantitative filling, is resistant to acid and alkali corrosion, wear-resisting and high temperature, and has high filling accuracy.
●    The conveying and sorting of the caps is realized by the vibratory feeder, which is made of SUS316L stainless steel clean plate with bright surface treatment and no clean dead corners.
●    It adopts internationally renowned electrical components and implements interference-free modular control. Synchronous actions are all controlled by servo motors, which are accurate and reliable and easy to operate.
●    The operation of the motor is controlled by the PLC programming controller. The human-computer interaction interface monitors and displays the working status of each station in real time, and automatically alarms and displays the fault location in real time, and the fault prompts.
●    A variety of filling doses and filling methods are available.
●    Fully automatic operation, automatic sorting, automatic feeding, automatic assembly, automatic filling, automatic cap arranging, automatic capping, automatic waste kicking.
●    The method of filling the syringe head can eliminate the air inside the syringe to the greatest extent and improve the qualification rate.
●    Modular design, easy to locate, easy to expand, can be used as a stand-alone machine, can also be connected with rotary rod machine, labeling machine, visual inspection and other equipment to form a production line.
●    Optional automatic replenishment system, using liquid level sensing, automatic replenishment when lack of material.
●    Optional hundred-level laminar flow hood to achieve high-demand clean production.

The Main Technical Parameters of model YX-PSF01 syringe filling line:

Equipment drawing.jpg

whole line syringe assembler filler.jpg

Details of syringes filler.jpg

syringes filling line (1).jpg
Applicable Materials    Liquid and ointment
Applicable Syringe Specifications    0.5-50ml(Different specifications of syringes need to replace the mold)
Filling Range    0.3-50ml(The filling pump needs to be replaced when the filling volume differs greatly)
Number of Filling Heads    1
Number of Capping Heads    1
Filling Accuracy    ≤±1%
Production Capacity    1800-2400 p/h
Total Power    6KW
Voltage    380V/220V 50-60Hz
Compressed Air    0.55-0.75Mpa 20L/S
Dimensions    L3400×W950×H1800mm(Without laminar flow hood)
Total Weight    1100KG

Machine details for the whole line:
syringes filling line (2).jpg

syringes filling line (3).jpg

syringes filling line (4).jpg
Applicable Packaging Materials
syringe samples.png

SYRINGES samples.jpg

syringe samples.jpg
Main Configuration List

 

syringes filling line (5).jpg

syringes filling line (6).jpg
Product Name    Brand (Standard)    Brand (Optional)
HMI    DELTA    Siemens、Optional
PLC    DELTA    Siemens、Optional
Servo Motor    DELTA    Panasonic、Optional
Small Relay    Schneider    ABB、Optional
Contactor    Schneider    ABB、Optional
Button    Schneider    ABB、Optional
Air Switch    Schneider    ABB、Optional
Proximity Switch    OMRON    Schneider、Optional
Switching Power Supply    DELTA    Schneider、Optional
Photoelectric Sensor    Panasonic    OMRON、Optional
Speed Motor    BALE    JSCC、Optional
Electromagnetic Valve    AirTAC    SMC、Optional
Cylinder    AirTAC    SMC、Optional
Filling Pump    JINGZHUO    SUPER、Optional

Wooden case packing of filling closing labeling printing line model YX-PSF06
foam wrapping machinery wooden case for shipping.jpg

wooden case for syringes filling machinery (1).jpg

wooden case for syringes filling machinery (2).jpg

wooden case for syringes filling machinery (6).jpg

wooden case for syringes filling machinery (8).jpg

wooden case for syringes filling machinery (9).jpg

 

We guarantee the quality of the main parts within 36months. If the main parts go wrong without artificial factors within one year, we will freely provide them or maintain them for you. After one year, if you need
to change parts, we will kindly provide you with the best price or maintain it in your site. Whenever you have technical question in using it, we will freely do our best to support you.
Guarantee of quality :
The Manufacturer shall guarantee the goods are made of  Manufacturer’s best materials, with first class workmanship,brand new, unused and correspond in all respects with the  quality, specification and performance as stipulated in this Contract. Quality guarantee period is within 12 months from B/L date.
The Manufacturer would repair the contracted machines free of charge during the quality guarantee period. If the break- down can be due to the improper use or other reasons by the Buyer,  the Manufacturer will collect repair parts cost.
Installation and Debugging:
The seller should dispatch his engineers to instruct the installation and debugging. Cost would be bear on buyer’s side (round way flight tickets, accommodation fees in buyer country).The buyer should provide his site assistance for the installation and debugging.

ALL RIGHTS RESERVED BY ®SHENZEHN PENGLAI INDUSTRIAL CORPORATION LIMITED

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