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Indonesian regular customers bought another batch of machines caps lifting capping labellers
Published by: PENGLAI INDUSTRIAL CORPORATION
Date:2021-05-31 14:00:27

Our Regular customers from Indonesia (South-eastern Asia) placed another order on Nine(9*) pcs of machines: One is caps lifting feeding system model YX-CL; one is caps top labeling machine Model YX-PL520;4pcs are the desktop screw capping machine model YX-SCM001;Two pcs are  handheld capping machine model YX-EC60; The last one is model YX-L60T round bottles labeller with date coding function.
For all the machines purchased it is clear to confirm all the information on the products so we often ask our customers to freight the samples to test and commission the machines in order that the machines and customer's products gains the best compatibility and adaptability.
After getting the confirmation &samples of the product in sizes and drawing for manufacturing the capping labeling machines
we spent only 15 working days finishing everything and made the machines ready after testing them in a satisfactory feedback.
Recently our customers sent us the positive commentar on the machines which keep running very well in their factory ever since the machines arrived their factory.
The machines was shipped via courier to Jakarta Timur- Indonesia 13720. The documentaries certificated with ISO&CO&CE together with other files necessory are sent via DHL to customer for assisting customers to clear the custom.

As below there listed the basic information on the successful transaction between PENGLAI and their Indonesian counterpart:

Purchased order issued from Indoneisan customer:
PO for capper.jpg

PO for labeller & lifting caps machine (1).JPG

PO for labeller & lifting caps machine (2).JPG

PO another two pcs.JPG
Samples sent from customers in South-eastern Asia

caps samples (2).JPG

caps samples (3).JPG

caps samples (1).JPG

caps lifting system (3).JPG

caps lifting system (1).JPG

caps samples for lifting machine.JPG

Bank copy of Down&balance payment for purchasing capping labeling machines:
bank slip for cappers.jpg

payment settled.jpg
Testing videos on caps lifting top labeling &tabletop screw capping machines:


Wooden case packing of automatic&semi automatic capping labeling machines
lifting machine wooden case (2).jpg

lifting machine wooden case (3).jpg

lifting machine wooden case (1).jpg

wooden case for top labeller caps (1).JPG

wooden case for top labeller caps (3).jpg

wooden case for top labeller caps (2).JPG

wooden case for labeller with printer (1).JPG

wooden case for labeller with printer (3).JPG

wooden case for labeller with printer (5).JPG

capping machine two pcs.jpg

screw capping machine desktop.jpg

wooden case for screw capper (1).jpg

wooden case pack.jpg
As follow there given the description on the machines purchased respectively:

Caps Lifting Loading Feeding Equipment Accessory Equipment for Filling Line
I. Adopting microswitch detection technology, the machine conveys the caps from the hopper to the cap sorter with constant speed, ensuring the caps in the cap sorter in the best condition. The caps loading speed can be adjusted anytime and cap loading automatically stops when the cap sorter is full. This machine is in conformity with GMP requirements.
Performance advantages:
1.Control system----.Operation system ---- Adopting traditional control plate, easy-operated , stable and reliable
2.Function advantage----Supporting with the capping machine,automatic cap-sender,automatic stopping,automatic control.
3.Stepless speed regulation---- According to production requirement can realize balance the cap-sending speed .
4.Electrical elements----Adopting international famous brand to ensure the remarkable quality, stability and high precision.
5.Machine elements----The parts contacted with the material use the 304 high-quality stainless steel 6.Maintenance condition----Fully accords to the GMP requirements, easy to disassemble and clean.
II.     Main Parameters of caps lifting system:
1.  Caps loading speed: ≤12000 pcs/hour
2.  Power supply:220V
3.  Total Power:0.12kw
4.  Dimensions: 800mm × 600mm × 2000mm
5.  Net Weight:100kg
6.Belt width :200mm
7.Belt Length:2600mm

Caps loadiing in pictures for all details integrated with capping machine high speed

caps loading for capping machine.jpg

caps loading system.jpg

Hopper for caps lifter.jpg

BL cap bottle screw nut  can pin bag berry belt bulk conveyor lifter

BL cap bottle screw nut  can pin bag berry belt bulk conveyor lifter

Bottles caps lifting feeding system integrated with vacuum capping machine

Bottles jars samples for caps lifting feeding

Flat bottles labeling machine &round bottles labeller:

horizontal  flat labeling machine with paging machine for cards sheets paper books disc hardware

model YX-PL520 automatic horizontal flat objects labeling equipments

The labeling Machine is suitable for all kinds of objects with plane surface, such as boxes, bottles, cans, etc.

Widely used in cosmetic, drinks, chemical, medical, food industry, stationery CD, various oil, etc,

which can highly improve productivity and product quality.   flat labeling machine

Features of automatic labeling machine flat surface with pages separator device

drawing of paging labeling machine.jpg

Operation

PLC control system makes labeling machine easy to operate

Material

Labeling machine’s main body is made of SUS304 stainless steel

Configuration

Our labeling machines adopt Japan motor driving and photo sensor   and Taiwan control system

Flexibility

Client can chose to add printer and code machine; can connect   with conveyer

 

Technic parameter of automatic horizontal paging labeling machines model YX-PL520


caps top labeller.JPG

Name

Automatic horizontal paging labeling machine model YX-PL520

Labeling Speed

20-200pcs/min(Depending on label length and bottle thickness)

Height of Object

30-200mm

Thickness of Object

20-200mm

Height of Label

15-110mm

Length of Label

25-300mm

Label Roller Inside Diameter

76mm

Label Roller Outside Diameter

350mm

Accuracy of Labeling

±0.8mm

Power Supply

220V 50/60HZ 0.75KW

Gas Consumption of Printer

5Kg/cm^2 (if add coding machine)

Size of Labeling Machine

1900(L)×550(W)×1200(H)mm

Weight of Labeling Machine

150Kg

 

Model YX-L60T Round bottles labeling machine with date code printer

The round bottles labeling machine is mainly composed of main unit, paper feeder, paper collector and bottle locator, YX-L60T semi-automatic round bottle labelling machine is suitable for all kinds of round articles’ labelling. Manually place the bottles onto the locator, pull down the hand pull switch after locating the bottles and then the the labels will be automatically applied on them.

.Main Technical Parameters of model YX-L60T labeling machine with batch number coding

 labeling machine with date coding.jpg

labeling machine details samples.jpg

1.Productivity:10—50 b.p.m

2.Labelling accuracy: ±0.5mm

3.Percent of Pass:   ≥99%

4.Power Supply: 220V 50Hz/110V 60Hz

5.Total Power:  0.2KW

6.Dimensions: 600(L)×300(W)×400(H)mm

7.Weight:50KG

8.Label Roll Outer Diameter: 260mm MaxInner Diameter:75mm.

.Adjustment of Main Components

penglai china labeling.jpg

1.Paper Feeding

Open the front lid of paper feeder, then put the labels in the label tray. Confirm the right positioning the forward and reverse direction and hang it as per the labelling direction

2.Bottle Locating

Place the bottle into the local after confirming the labelling direction, and then trial label one label to observe if the positioning of labelling is correct. Then adjust the front, back, left and right positions of locator to confirm the position of labelling.

3.Labelling Light sensor

Confirm the label is in alignment with the stripping mouth by adjusting the front and back positions of the light sensor.

.Installation & Test Run

►After confirming the position to install the unit, adjust the four machine leg screws to make the main unit at level with desktop.

►User must get familiar with the structure, work principle, methods of adjustment and technical parameters of the unit.

►Check if each component is in good condition and lubrication status of each transmission part. Lubrication oil must be supplemented if in shortage.

►The unit can be used for normal operation once there is no abnormity is found after half an hour’s test run.

►Light Sensor Sensitivity Adjustment

COARSE & FINE Adjustment.

details for labeling equipment.jpg

Set to Minimum on COARSE and to Middle on FINE.

Put an object in front of the detecting head, rotate COARSE to the right slowly until OUT is on.

Then adjust Fine knob, rotate to the left until light is off, then to the right until light is just on.

.Operation

►Check the voltage of power source to be same with machine’s power supply.

►Connect to power source, switch light will be on.

►Check if labels are well hung and positions are correct.

►Trial labelling on an object, then adjust the label light sensor to make label out position in alignment with stripping plate and the mould position to the appropriate.

.Maintenance

►Change lubrication oil for the gearbox and reduction box once each month.

►Oil each drive sprocket, cam and gears regularly with butter.

►Scrub each component with ethyl alcohol, but never spray-wash with water.

►After each use, scrub clean each drive belt-driven roller clean and store in clean places.

The model YX-SCM001 desktop screw cappin machine is uitable for the cap screwing of different shapes of bottles in the industries of foodstuff, pharmaceuticals,

daily chemical, pesticide and cosmetics etc. Its four adjustable speed motors are used respectively for cap supplying, bottle clamping, delivering and cap screwing.

It is characterized by high level of automation, outstanding stability, easy adjustment, no need of spare parts for replacing bottle types or caps, which can be done only by adjusting.

. Desktop Screw Capping Machine Function:

model YX-SCM001 desktop screw capping machine.jpg

1.Control panel      2.Power switch    3.Torque regulator  4.up and down adjustment    5.capping motor   6.cylinder      7.capping head 8.position withstand

drawing of model YX-SCM001 screw capper equipment.jpg

Main technical parameters:

screw capper equipment semi automatic.jpg

1.     Power VoltageAC22050Hz

2.     Cap Diameter16-45MM

3.     Capping speed20-50PCSmin

4.     Applied bottle height40-330MM

5.     Air compressure0.2-0.6Kgfcm

6.     Weight25Kg

7.     Size48(L)40(W)60(H)CM

Operation Precautions:

model YX-SCM001 screw capping machine.jpg

1.     Before using, add ISOVG32 pneumatic gas oil or equivalent oil on the gas source processor.

2.     To adjust the capping head according to the bottle height.

3.     To adjust the cap size, according to the bottle cap, two sides adjust at the same time.

4.     To adjust the position withstand, let the bottle mouth under the center of the capping head.

5.     To adjust the Torque regulator meet capping strength.

6.     Switch on the power, open the hand sliding switch for gas.

7.     Control valve operation, first to pull up the adjustment switch can adjust the air pressure.

8.     Manual operation, to connect the food stamp switch under the electric box. Note: To be sure the manual/ automatic button on the red light position.

Trouble treatment method

1.    Machine cannot open, check if it is supply AC220V power or power is damage, transformer burn off, change a new one.

2.     Cannot work automatic, manual/automatic doesn’t switch, or not open start button, or the wire board in trouble, electromagnetic valve cause it.

3.     Motor does not move, torque adjustment switch broken or transformer, capping motor, capping motor start button in trouble. 

4.     Capping lose or not tight, adjust the torque regulator.

5.     Capping motor does not move, check if the power, or electromagnetic valve, wire board in trouble.

6.     Cap press cylinder does not move, check if the power, or electromagnetic valve, wire board in trouble.

Operation panel function:

operation panel function for screw capping machinery.jpg

1.      Torsion Force Adjustment

2.      Capping pause interval tine display

3.      Lock cap time display

4.      Automatic

5.      Stop

6.      Manual

System maintenance

1.     Before or after opening the machine, keep the machine inside and outside clean, to make sure the machine normal movement.

2.     In the morning and afternoon, check all screw of the machine, sure no loose, if find, tightening it with tool.

3.     Keep other products away from the machine, to avoid stop the machine move.

4.     Out of work time, turn off the power to avoid other trouble.

SCREW CAPPER machinery model YX-SCM001.jpg

How to change rubber wheels for screw capping machine model YX-SCM001:


Model YX-EC60 handheld screw capping machine:

Hand-held electric Capping Machine easy to carry, can be easily used to tighten loose, or spin a variety of caps. The adjustable clutch can effectively avoid the cap damage and reduce the wear and tear inside the plug. Once the cap is fully tightened, the machine automatically stop rotating head that you can cap the next operation.

diagrame of electric capping machine.jpg

The capping machine include: host, aluminum capping head and buffer.

OPERATION on handheld capper equipment semi automatic:

Put Chuck onto the Cap to be tightened

Push down switch to active the Capper

The Capper starts and tightens the cap

The Capper automatically shuts off while reaching the pre set torque

SPECIFICATION  of model YX-EC60 Handheld electric capping machine:

payment terms shipping delivery of capping machine.jpg

Power Supply

220V/60HZ

Chuck Size Available

10-20 MM

20-30 MM

30-40 MM

40-50 MM

Standard Units

Chuck x 2

Hand Tool x1

Spring Balancer x1

Rubber insert x4

Voltage:AC220V/50HZ/60HZ

Reactive rate(W):80

Work:electric capping
Type:Manual
Case:plastic material
Production capacity:(times/min),depending on the worker,s operation.
Applicable bottles of high:(mm):random
The size(cm):7(seven)by 30
 
how-to about Handheld capping machine
capping head in hand.jpg
instruction of hand held capping machine.jpg

Operating Procedures:

(1) Directly plug in the 220V’s 3-outlet power socket that connects with ground wire.

(2) Place the reversible switch to the required position (downward is forward rotation, upward is backward rotation, middle is for neutral).

(3) Insert the screw capping head into the main bearing mouth, and push it into the right place by positioning to the U-slot.

(4) Moving the moment adjusting collar to the required place(the moment increases in clockwise, otherwise decrease).

(5) Accurately position the screw capping caps to the screw and press the pressure lever switch, it will start.

Matters Need Attention

(1) This instrument must be used under a circuit that having a ground line.

(2) This instrument cannot be used in wet, corrosive and high-density dust atmosphere.

(3) To protect the breadboard and the electric motor, you cannot change the reversible switch that in operation. Or it will shorten the device lifetime.

(4) You should not dissemble the instrument in case of its failure within the warranty time, what is suggested is to take it to the appointed maintenance station, or you will take the consequences by yourself.

 capping head of portable capping.jpg

Capping samples :

mineral bottles capping machine.jpg

plastic bottles for screw capping.jpg

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