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4 lanes cups filling vacuum sealing lids capping machine automatic MAP packaging line for Hummus
4 lanes cups filling vacuum sealing lids capping machine automatic MAP packaging line for Hummus
Basic parameters of automatic cup filling sealing capping machine for hummus:
Model YX-60A-04 Source 220v/380v,50-60hz
Filling materials: Powder nuts oil
Cup size:2ml-1000ml Speed 1440cups per minute
Power of motor 1.5w Modifier Atomospher (N2+CO2)
Nitrogen flushing Vacuum: -0.08
Heating power 4kw
Vacuum pump:3kw Air pressure 0.5-0.8Mpa
Gross weight: 1200KG
Machine size 3200 x1500 x1700mm
Optional for vacuum cups sealing with filling diffferent materials system:
CIP (clean in place) Self Cleaning System
Multiple Cup Size Usage
Capping Station
Multiple Filling
UV lights
Description

Model YX-60A-V04 In-line Hummus Cup Filling and vacuum Sealing Machine(MAP type packaging) offers the best solution for multi-component products. It’s suitable for packaging a wide range of liquid, paste, granulated and powdered products into pre-formed containers of various size and shapes. This packaging machine can be used for hummus, dip, dairy products, salads, dressings, desserts, dry soups, frozen dishes, cosmetics and much more.

Category Product on this page:

 

1.Machine basic function;

 

2.Basic parameters filler sealer machine;

 

3.Drawing &actual pictures of cups filler sealer model YX-60A-V04;

 

4.Detailed pictures of model YX-60A-V04 filler sealer cups machine;

 

5.Why we choose the MAP vacuum packaging?

 

6.Cups &filling materials samples;

 

7.Wooden cases packaging for shippinng filler sealer;

 

8.FAQ for purchasing Penglai Machines;

 

Depending on the output required, the BG60 series Linear Type Cup Filling and Sealing Machine can be designed for 2 cups, 4 cups, 6 cups, 8 cups, 10 cups per time or more. The filling units which can be combined different type fillers on a same machine.

MAP cups sealing packing Machine basic function include cup dispenser, filling, heat sealing, automatic out-feed

Empty cup dispensing function: it can separate cups accurately, the technology which can avoid the cup damage and deforming.

Filling function: the filling system could be designed based on your product feature.

Liquid: gravity filling, easy for clean

Paste: piston filling, anti-drip, no splash and leakage, the filling system tool free disassemble design.

Granule: measuring cup, weighing  Powder: weighing racking type

Basic parameters of automatic cup filling sealing capping machine for hummus:

Model YX-60A-04  Source 220v/380v,50-60hz

Filling materials: Powder nuts oil

Cup size:2ml-1000ml Speed 1440cups per minute

Power of motor 1.5w  Modifier Atomospher (N2+CO2)

Nitrogen flushing Vacuum: -0.08

Heating power 4kw

Vacuum pump:3kw  Air pressure 0.5-0.8Mpa

Gross weight: 1200KG

Machine size 3200 x1500 x1700mm

Optional

CIP (clean in place) Self Cleaning System

Multiple Cup Size Usage

Capping Station

Multiple Filling

UV lights

Drawing of filling sealing MAP vacuum packaging line:

drawing of model YX-60A-V04 filling line.jpg

Actual pictures for machine filling sealing ready for shipping

MODEL YX-60A-V04 Vacuum sealer with filling system.jpg

Detailed pictures on model YX-60A-V04 four lanes vacuum sealing machine with different materials filling system:

detailed pictures for vacuum MAP packing hummus cups (4).jpg

detailed pictures for vacuum MAP packing hummus cups (3).jpg

ffilling system for different materials.jpg

detailed pictures for vacuum MAP packing hummus cups (2).jpg

detailed pictures for vacuum MAP packing hummus cups (1).jpg

The machine usese the Vacuum sealing type and MAP to pack the materials with cups;

Why we choose the vacuum packaging for the cupped materials?

Firstly we should kknow What the Modified Atmosphere Packaging (MAP) is.

 

Modified atmosphere packaging is a form of packaging that acknowledges product degradation is attributed to the surrounding atmosphere. Modified atmosphere packaging involves the removal and introduction of specific elements to increase product lifespan.

A variety of atmospheric gases can be used depending on the product being packaged. Though the most common gases used in modified atmosphere packaging are oxygen, carbon dioxide, and nitrogen, other gases such as carbon monoxide, sulfur dioxide, ethanol, and argon can be used.

Many foods in grocery stores around the world use a modified atmosphere packaging to extend shelf life. The ability to modify the atmosphere within the package dramatically increases the shelf life of a product. See a list of everyday products that use modified atmosphere packaging below.

Poultry- Some of the first products to be commercially packaged using modified atmosphere packaging. Low oxygen content with high carbon dioxide content is often used to increase shelf life.

Fresh Fish- The freshness of fish can break down quickly due to a rapid breakdown of enzymes. Fish placed in low oxygen MAP still have a tendency to break down quickly. Researchers have found that different fish react better with the introduction of different gases. A mixture of carbon dioxide, oxygen, and nitrogen can be used to obtain the most extended shelf life in some products.

Baked Goods- Moisture loss and the growth of mold are often the most common factors of baked good spoilage. Many MAP for baked goods uses carbon dioxide and nitrogen to extend shelf life.

Prepared Foods- Pre-cooked foods continue to grow in popularity around the world. Most prepared foods are chilled and packaged with carbon dioxide or nitrogen with little or no oxygen content.

Fruits and Vegetables- Increased carbon dioxide levels help slow down the degradation of fruits and vegetables. The balance between the proper amounts of carbon dioxide and oxygen can vary depending on the produce being wrapped. The wrong balance of oxygen and carbon dioxide can cause fermentation and off-flavors.

Above all we shall know the Advantages/Disadvantages of Vacuum Packing when we decide if we choose the MAP packaging for our products.

Advantages of Vacuum Packing Disadvantages of Vacuum Packing
Substantial Increase Shelf Life External Gases Can Increase Cost
Barrier From External Elements Proper Gas Levels and Oxygen Levels Must be Known to Increase Shelf Life
Clear and Visible External Packaging Loss of Preservation Once the Package has been Opened
Minimal Need For Chemical Preserves Additional Sealer Attachments may be Required Based on Each Product
Quick and Efficient Additional Labeling Often Needed
Reduced Product Loss Basic Vacuum Bags can be Difficult to Open
Affordable Packaging Option  
Minimal Up-Front Cost    
Excellent For Freezer Storage  
Professional and Accepted Packaging Option Used Around the World   

Pre-die cut lids sealing system (aluminum or other material) or membrane cut from the roll is selectable.

Sealing function: the sealing temperature can be 0-300 degree adjustment. Independent temperature controller for each sealing head

Automatic outfeed system: it made up by cup lifting and pushing system, fast and stable.

Automation control system: it controlled by Mitsubishi PLC

Pneumatic system: it controlled with AirTac cylinder

Variable speed adjustment via speed controller arrange with inverter

Machine Frame: Stainless Steel

Product contact part: 304 stainless steel

Bottom Molds: Aluminum Alloy

PLC: Mitsubishi

Cylinder: AirTac

Solenoid valve: Mindmand

Switch: IDEC

Features of vacuum cups filling sealing machine:

automatic vacuum packaging machine (2).jpg

Operation panel: Touch Screen 

Servo motor driving

Empty cup dispensing function: according to different cups, some can be designed with vacuum sucker which can guide the cup enter into mold accurately.

Empty cup detecting function: no cup no filling or no cup machine stops

Filling: cup lifting function

Filling tank: mixing, level control, double jacket, CIP washing ball

Roll Film Storage Device

Blank Film Fixer: to calculate the film length of cup for saving the film cost

Eye Mark Auto Correction: Collocating with a photocell sensor of film pattern mark

Color ribbon date printer for roll film

Automatic Capping System: put plastic cap after sealing

Safety protection: it is optional function, it make up by plexi glass plates, aluminium and stainless steel, has safety switches which protect the operator.

Laminar flow-HEPA filter unit

Out-feed conveyor

Modified Atmosphere Packaging (MAP)

With the proper seal, vacuum packaging can protect products from dust, moisture, insects, and a variety of other external elements that may harm or damage products.

Vacuum packaging is also an excellent barrier of protection against freezer burn during long term freezer storage.

Cups vacuum sealing samples

samples.png

cups diameter.jpg

cups finished from machine.jpg

finished products.jpg

Wooden case pacaging for MAP packaging machine cups vacuum sealer with different materials filling system:

wooden cases for model YX-60A-V04 pacing machine (5).jpg

wooden cases for model YX-60A-V04 pacing machine (4).jpg

wooden cases for model YX-60A-V04 pacing machine (3).jpg

wooden cases for model YX-60A-V04 pacing machine (2).jpg

wooden cases for model YX-60A-V04 pacing machine (1).jpg

FAQ-Frequently Asked Questions

1. Q: How can I be sure to get assurance &what I purchased after payment?

A: In China, there is anti-money laundry policy, for which the government strictly manages every payment from abroad. The payment you made will firstly go to their managing account, and only when we submit bill of loading to them, payment will be released to us;

the payment will be returned to you or pended by State Administration of Foreign Exchange,SAFE. if we are not able to make shipment and submit bill of lading within lead time.

We,in addition,have exported different kinds of packaging machinery to more than 150 countries and are able to offer you the reference list among cooperating customers to verificate our business and company.

2. Q: How can I be sure the machine will absolutely work for my product?

A: We will test run the machine once the building completes for 10 minutes, with your sample product ( when sample product is a must) and send you test run video to prove the machine works well and stable, for your product, before balance payment and shipment.

3. Q: Will you send technical staff to help me with installation and operation training?

A: The machine will be packed with little disassembly in one plywood crate, so they will be plug and use type, no need special installation.

And we will also send you installation and operating tutorial videos before shipment.Remote assistance by video call or meeting is available as well.

In rare cases, we can send technical staff if desperately needed, but there is 150USD/day engineer salary and flight ticket, visa application, travelling, board and lodging shall be at buyer's account.

4. Q: How many years warranty and how do I do the machine repairing and maintenance?

A: One-year warranty from the date of shipment, during which if any parts fault, we will courier to your replacing parts with replacing instructions, all at our cost.

The replacing is simple and easy to be completed by anybody.

The machines are maintenance free types, some daily lubrication will prolong the service life though.


5. Q: When can i expect my email or questions to be replied?


 A: Our working time is 9:00am--18:00pm Monday--Saturday, any email shall be replied within 24 hours normally.WhatsApp better if in urgence.

For an enquiry, the most recommended way of contact is by email, by sending your final product&photos to our emails above-mentioned, due to our possible time difference.

6.Q: How long can I receive machine if I place the order?


A:Machine building takes 3-60 work days depending on the degree if customization.

Tabletop small machines usually takes only 3-7 work days to build, and larger, more customized machines normally takes 20 work days.

Some very customized built machines that require designing from scratch ,may take 40 work days or even more.

Shipping time will be 3-40 days depending on the shipping service you choose( courier, air or ocean shipping) and the distance of the ship-to country from China.

7.Q: How to preceed the business to buy PENGLAI-Branded Machines?

A:Customer confirms to order--Supplier sends Proforma Invoice--Customer pays 50% prepayment by wire transfer&sends out samples to be test run on machine to be built--Supplier starts the designing of machine after confirming receival of payment and sample--starts raw material purchasing--processing of parts--assembling parts--PLC programming&commisioning--machine test run with the samples and sends test run video to customer for approval--test run video approved--customer pays balance--supplier makes plywood crates and processes shipping--supplier sends the needed import customs clearance documents--machine received and cusomer easily installs and operates the machine,with the tutorial video by supplier--Any issues with operation, customer sends video demo and supplier responds with tutorial video.

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