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Hot melt label machine automatic single station OPP glue labeling equipment for square liquid detergent bottles
Hot melt label machine automatic single station OPP glue labeling equipment for square liquid detergent bottles
Technical parameter of single station opp melt labeling machine:
Model YX-HML01
Power: Three-phase 380V 50 Hz 3000W
Length: 3650mm Equipment width: 1450mm
Conveyor line speed: 20m/min (conveyor line speed can be adjusted according to actual production conditions)
Speed adjustment method: Sectional speed adjustment
Max label dispensing speed : 60 m/min Maximum labeling speed: 20 pcs/min
Labeling accuracy:±1mm (requires customer bottle size error within ±0.3mm)
Product size: square bottle
Maximum label width: 160mm
Maximum label length: 600mm
Maximum label diameter:600 mm Paper core diameter:152mm
Whole machine weight: about 1200 Kg
Description

This is a new continuous hot melt adhesive OPP labeling machine. It can automatically adjust the in and out transmission of the container; The containers which are separated by the bottle separation screw and kept in a distance according to the spacing of the star wheel are transferred to the container turntable. After the container is fixed by the bottle pressing mechanism and the mold seat of the container, the container starts to rotate at a certain speed, and the bottle is mechanically pre-positioned during the rotation of the product. The label is labeled in a specified position.

Click the number list for easier navigation on this product page:
1.Operation process of hot melt glue labeller;

 

2.Main parts of single station labeller equipment;

 

3.Mechanical part of hot melt glue labeler;

 

4.Safety parts of labeller equipment;

 

5.Parameters of model YX-HLM01 hot melt glue labels machine;

 

6.Details of labeling machine square bottles labeller;

 

7.configurations of model YX-HML01 single station labeller;

 

8.What is the hot melt adhesive?;

Operation process of hot melt glue labeller equipment:

When the container reaches the detection position of the electric eye, the computer controls the label delivering system to deliver the label. When a label delivering action is completed, the high-speed cutter cuts a label. The labeling accuracy and stability is ensured with the help of Sanyo small inertia high-speed servo motor.

The cut labels are sent to the gluing system which applies glue to both the leading and trailing edges of a label. This gluing method consumes the least consumption of hot melt adhesive.

When the glued label is transferred to the labeling position, the label can be accurately and effectively adhered to the container. Since the container is in a rotating state during the transfer process, the label can be affixed to the container smoothly and tightly. The adhesive strip at the end of the sizing can form a good label lap seal, completing a labeling process.

Working process for bags supporting in PFS packaging.jpg

Main part for model YX-HML01 single station machine labels applicator:

single station labeller.png

A: Host

Machine drawing.jpg

Sanyo Servo System

Sanyo Servo Drive System

FLEXEM 7-inch HMI

Pansonic high-resolution color label sensor

Pansonic high-resolution gluing and missing detection sensor

Pansonic product detection sensor switch

Pansonic pressure sensor

 

B: Mechanical part

hot melt labeller.jpg

Conveying mechanism: 90W Taiwan Chenggang Motor

Conveyor belt: Industrial film-based conveyor belt

Main motor: 1500W Italian BOEM AC motor (with original BOEM reducer)

Bottle separation mechanism: Rodless cylinder bottle separation mechanism

Positioning mechanism: Stepper motor positioning and labeling

Labeling mechanism: The stepper motor drives the bottle and performs labeling during rotation

Label delivering mechanism: Yujun servo film delivering system (high-speed servo motor drive)

Pressing mechanism: brush assembly

Bottle guide mechanism: Profile guide rail with dual coordinate adjustment

Glue supply system: Yujun specialized hot melt glue supply system (German Siemens control system) to ensure the accuracy and uniformity of glue application

Hot melt Labels Applicator Equipment safety protection:

Safety protection: close the protection door.

Label shortage alarm: Set the alarm when the label is running out to remind the operator to replace the label

Bottle shortage alarm: when there is a shortage of bottles, the equipment will stop and alarm; when there are bottles, it will automatically resume production, which is convenient for on-line production

Labeling Missing alarm

Air pressure detection: When the air pressure does not meet the production requirements, the equipment will shut down automatically.

Vacuum detection: When the vacuum does not meet the production requirements, the equipment will shut down automatically.

Temperature detection: When the temperature of the hot melt adhesive does not meet the production requirements, the equipment will shut down automatically.

Technical parameter of single station opp melt labeling machine:

hot melt glue labeller (2).jpg

hot melt labels machine.jpg

Model YX-HML01

Power: Three-phase 380V 50 Hz 3000W

Length: 3650mm

Equipment width: 1450mm

Conveyor line speed: 20m/min (conveyor line speed can be adjusted according to actual production conditions)

Speed adjustment method: Sectional speed adjustment

Max label dispensing speed : 60 m/min

Maximum labeling speed: 20 pcs/min

Labeling accuracy: ±1mm (requires customer bottle size error within ±0.3mm)

Product size: square bottle

Maximum label width: 160mm

Maximum label length: 600mm

Maximum label diameter:  600 mm

Paper core diameter: 152mm

Labeling glue: hot melt adhesive, only apply glue on both ends of the label (German Henkel 362 or German Henkel 387)

Label type: BOPP pearlescent film composite film label

Whole machine weight: about 1200 Kg

Remark:
Power:  14Kw
Gas consumption:  6Kg, 8L/min;
Power supply voltage: three-phase 380V
Production capacity: 1200 bottles/hour

Details of hot melt glue labeller equipment model YX-HML01:

Model YX-HML01 labeller.jpg

hot melt labeller.jpg

label canister-1.jpg

samples.jpg 

The following table is a detailed list of the main electrical components of each hot melt adhesive labeling equipment.

Serial No. Item Name Brand Country QTY Remark
1 Label delivering servo motor  Sanyo  Japan  1  750w
2 Label delivering servo driver  Sanyo  Japan  1  750w
3 Frequency converter     Danfoss  DenMark  3  
4 Air switch     Merlin  France  1  
5 Circuit Breaker  TE  France  1  
6 Relay  Omron  Germany  3  24V
7 Emergency stop switch(one at the front and one at the rear)  TE  France  2  
8 Switching power supply  MeanWell  TaiWan  1   13A
9 Control cable    China   Multi-core shielded wire
10 PLC  Siemens  Germany  3  
11 HMI  FLexem  China  1  
12 Detection sensor  Panasonic  Japan  3  
13 Label detection sensor  Panasonic  Japan  1 Digital display adjustment
14 Main power motor 1500W  BOEM  Italy  1 Inverter speed regulation
15 Main power motor reducer  BOEM  Italy  1  
16 Conveyor belt motor 90W  Chenggang  TaiWan  1 Inverter speed regulation
17 Conveyor belt motor reducer  Chenggang  TaiWan  1  
18 Gluing motor 1:20  Panasonic  Japan  1  
19 Acoustic speed control Motor 60W  Panasonic  Japan  1  
20 Stainless steel Material    China    
21 Conveyor belt chain plate       Industrial Type

Annotation: What is the Hot melt Adhesive?

Hot melt adhesive (HMA), also known as hot glue, is a form of thermoplastic adhesive that is commonly sold as solid cylindrical sticks of various diameters designed to be applied using a hot glue gun. The gun uses a continuous-duty heating element to melt the plastic glue, which the user pushes through the gun either with a mechanical trigger mechanism on the gun, or with direct finger pressure. The glue squeezed out of the heated nozzle is initially hot enough to burn and even blister skin. The glue is sticky when hot, and solidifies in a few seconds to one minute. Hot melt adhesives can also be applied by dipping or spraying, and are popular with hobbyists and crafters both for affixing and as an inexpensive alternative to resin casting.

In industrial use, hot melt adhesives provide several advantages over solvent-based adhesives. Volatile organic compounds are reduced or eliminated, and the drying or curing step is eliminated. Hot melt adhesives have long shelf life and usually can be disposed of without special precautions. Some of the disadvantages involve thermal load of the substrate, limiting use to substrates not sensitive to higher temperatures, and loss of bond strength at higher temperatures, up to complete melting of the adhesive. This can be reduced by using a reactive adhesive that after solidifying undergoes further curing e.g., by moisture (e.g., reactive urethanes and silicones), or is cured by ultraviolet radiation. Some HMAs may not be resistant to chemical attacks and weathering. HMAs do not lose thickness during solidifying; solvent-based adhesives may lose up to 50–70% of layer thickness during drying.

Applications of HMA

hot melt glue materials.jpg
Hot-melt adhesives are as numerous as they are versatile. In general, hot melts are applied by extruding, rolling or spraying, and the high melt viscosity makes them ideal for porous and permeable substrates.[43] HMA are capable of bonding an array of different substrates including: rubbers, ceramics, metals, plastics, glass and wood.[40]

Today, HMA (hot-melt adhesives) are available in a variety of different types, allowing for use in a wide range of applications across several industries. For use with hobby or craft projects such as the assembly or repair of remote control foam model aircraft, and artificial floral arrangements, hot-melt sticks and hot-melt glue guns are used in the application of the adhesive. For use in industrial processes, adhesive is supplied in larger sticks and glue guns with higher melting rates. Aside from hot melt sticks, HMA can be delivered in other formats such as granular or power hot melt blocks for bulk melt processors. Larger applications of HMA traditionally use pneumatic systems to supply adhesive.[43]

Examples of industries where HMA is used includes:

Closing the flaps of corrugated boxes and paperboard cartons in the packaging industry.
Spine gluing in the bookbinding industry
Profile-wrapping, product assembly and laminating applications in the woodworking industry
Disposable diapers are constructed through the use of HMA, bonding the non-woven material to both the backsheet and the elastics.
Many electronic device manufacturers may also use an HMA to affix parts and wires, or to secure, insulate, and protect the device's components.

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