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Tel:+8675586718316
max. 210mm (width) × 320 mm high
Minimum 120 mm wide × 150mm high
(YX-210) Maximum filling volume:
500ml for the standard bag, 1000ml for stand up bag
Packaging speed:
Single bag output: 10-15 bags/minute
Power consumption: 2.5kW (host)
Vacuum consumption: 0.6-0.8m3/min
Net weight: about 1200 kg
Overall dimension: 2150mm (Length) × 1410 mm width × 2700mm (height)
-Bag Feeding, Filling, Sealing
-3 Side Seal Premade Pouch
-4 Head 3L Weigher 10-1200g
-For Bag Size L9.5"xW7.75"
-For 380g Powder Fill Volume (adjustable)
-Speed 8-15 BPM
-PLC + Touch Screen
-SUS304 Frame
-220V, 60Hz, 1P, 20Amp
-Air 7.0 CFM @ 80 PSI
Ribbon Date Coder Ribbon Date Coder (Optional)
Pre-made Pouch Fill & Seal Machine for Ziplock /Doypack/Stand-up Pouches model YX-210
►1.Parameters of filler and sealer
►2.Features of premade pouch machine
►3.Operation instruction of model YX-210 Premade pouch filler
►4.How to install the filling &sealing machine
►5.Maintenance of model YX-210 premade pouches machine
►6.Trouble shooting of filling and sealing powder machine
►7.Schematic diagrame of premade pouch filler sealer equipment
The customized machines includes an easily accessible bag magazine to ensure every bag enters the machine square, an automatic zipper opening device, a bag shaker at the fill station for product leveling and an integrated exit conveyor.
We provide solutions to automatically open, fill and seal a wide variety of products.
Granule: nuts, pet food, coffee beans, chips, candy, cookies, etc.
Powder: milk powder, spice powder, flour, cocoa powder, protein powder, etc.
Liquid: juice, ketchup, honey, sauce, detergent, etc.
As a multifunctional packaging machine, it supports a variety of pouch types. Such as: stand up pouch, hand pouch, zipper pouch, 3 sides seal pouch, 4 sides seal pouch, spout pouch, paper pouch, flat bottom
pouch and other laminated pouch.
Model YX-210 premade pouches powder filling package specification:
max. 210mm (width) × 320 mm high
Minimum 120 mm wide × 150mm high
(YX-210) Maximum filling volume:
500ml for the standard bag, 1000ml for stand up bag
Packaging speed:
Single bag output: 10-15 bags/minute
Power consumption: 2.5kW (host)
Gas consumption: 0.7 m3/min
Vacuum consumption: 0.6-0.8m3/min
Net weight: about 1200 kg
Overall dimension: 2150mm (Length) × 1410 mm width × 2700mm (height)
The machine is customized with customers' special requirements listed in the Purchase order as below:
-Bag Feeding, Filling, Sealing
-3 Side Seal Premade Pouch
-4 Head 3L Weigher 10-1200g
-For Bag Size L9.5"xW7.75"
-For 380g Powder Fill Volume (adjustable)
-Speed 8-15 BPM
-PLC + Touch Screen
-SUS304 Frame
-220V, 60Hz, 1P, 20Amp
-Air 7.0 CFM @ 80 PSI
Outfeed Conveyor Final Product Outfeed Conveyor
Ribbon Date Coder Ribbon Date Coder (Optional)
Includes:
-Up to 120mm Bag Width
-Up to 220mm Bag Length
1. The packaging process is fully automatic and requires no manual operation.
2. The contact parts of the materials are all made of SUS316L stainless steel, in line with GMP standards.
3. Different filling devices can be selected according to the character of the filling materials.
4. Intelligent detection for bag filling and sealing.
5. Germany Siemens PLC system, France Schneider Electric System. Stable performance and durability.
6. Japan OMRON intelligent temperature control system, automatic sealing temperature compensation, temperature control accuracy. The seal is beautiful and generous.
7. The pneumatic originals of the whole machine are all selected from Taiwan Yadeke brand, with long working life and convenient maintenance and replacement.
8. The filling part can be washed directly, and the power supply part should be avoided.
Packing Process
1, pouch feeding magazine
2, pouch picking
3-4, vacuum opening & zipper opening
5, air flushing & no-bag-no-fill sensor
6-7, filling station
8, bag opening stretching
9-10, sealing & cooling
The initial password of the machine entering the parameter setting is
1111.
● Note:
1. The actual working environment shall be determined according to the
characteristics of packaging materials.
2. The output of single and double bags shall be based on the net weight of
packaging materials, that is, the heavier the filling weight of each bag, the slower the speed.
1. Installation
1.1 Adequate space must be left around the machine to facilitate adjustment,
maintenance lubrication and repair operations when changing product specifications.
1.2 Adjusting the level of the machine can be adjusted with adjustable support feet, so that
the machine is basically level and supported on the ground, and the machine does not
shake.
2. Power supply wiring
2.1 This machine is electrically protected by phase loss and phase sequence. First,
confirm whether the voltage is consistent with the machine. After the power is turned
on, turn the main switch at the lower right side of the electric box to "ON", and the
indicator light will be on. It indicates that the input power voltage is correct and the
machine can be started normally. If the indicator light of the main switch is not on, the
input voltage is incorrect or the phase sequence is inconsistent. Check the input
power supply voltage or any two phase lines of three-phase power lines are
exchanged.
2.2 The motor's rotary direction whether is correct
The motor steering has been adjusted properly before leaving the factory. Please do
not change the motor steering at will, otherwise it will cause damage to the machine.
3. Trial packaging and operation
When the machine leaves the factory, it is generally debugged according to the
packaging materials provided by the user, so it can be operated according to the following
steps:
3.1 Turn the power selection button on the touch screen to "Automatic" and press the
prepared bag into the bag slot smoothly.
3.2 Turn on the switches required to operate in the touch screen.
3.3 Open the temperature controller and set the temperature of each sealing head on the
operation panel until the set temperature is reached. (The temperature value is
generally determined according to the user's packaging materials)
3.4 Turn on the vacuum pump switch to "vacuum pump on" in the touch screen.
3.5 Note that when no one is operating in the machine working area where the machine
is running, press the inching button to turn the machine into the working state. Press
the start button after confirming that the machine operates normally. The machine
operates normally.
3.6 After confirming that the machine operates normally, set the blanking weight of
the filling head according to the operating instructions of the touch screen (check the
operation of the filling system manually if necessary), and the machine will carry out the
continuous bag-making process. Start feeding after the machine operates normally.
Machine Adjustment during Bag Size Conversion
1. Appearance of packaging bag
Within the specified size range, the machine can separate various premade
bags for operation, filling and sealing. The sealing forms are various, and the sealing mould can be replaced according to customer requirements.
10
1. Maintenance
> Clean the machine regularly according to the nature of the products
packaged by the user, according to the 8-hour working system.
> Clean the surface of the hot sealing block with a copper wire brush every day
to keep the tooth surface clean, so that the edge of the bag can be sealed and
flatten.
> Horizontal and vertical sealing joint axis and other rotating shafts to keep
clean, once per shift.
> Clean air system and vacuum system filters regularly.
> Electric control is cleaned once a week.
2. Lubricating
Dust or dirt should be removed before lubrication.
> Most of the rotating parts of the machine are equipped with self-lubricating
bushing, which should be lubricated during daily maintenance.
> Other points required for lubrication pls check the attached to the distribution
of touchpoints (Figure 7-2).
> To ensure the normal operation of the machine, the lubrication interval
provided should be used as a reference, as it also depends on ambient
humidity, dust conditions and corrosion conditions.
> The CAM contact surface is lubricated with oil daily.
> Other points equipped with rolling bearings are refueled weekly, and all kinds
of joint bearings are lubricated weekly.
> The reducer oil is changed once a year.
1. Troubleshooting of common electrical faults
Common electrical faults and troubleshooting methods:
Fault phenomen on Cause analysis Exclusion method
Machine can't jog
1. The machine has no input power supply, and the indicator light does not light up
Check whether the external power supply is normal and the circuit breaker in the electrical box.
2. The emergency stop button is pressed
Reset emergency stop button
3. The host inverter is overloaded
I1.2 or the parameter is wrong
Turn off the main power switch and turn it on again after 2 minutes.
4. The machine is in automatic operation mode
Initiate manual operating mode on the touchscreen
The machine can be jog
but not continuously operated
1. The machine is in automatic
operation mode
Start the automatic operation mode
on the touch screen
2. The machine is in the output
alarm state
Check the temperature out of tolerance and other alarm signal inputs
Machine stops automatically
1. Motor overload protection has
been started
Check thermal relay, motor load and mechanical overload factors
2. The temperature is abnormal or out of tolerance
Check the heating rod voltage and temperature sensor
3. No power supply
Check whether the input power supply and load switch trip
Autofill not working
1. The filling switch is not turned on
Turn on the fill switch on the touch screen
2. Bagless
Because there is no bag, there is no signal output for vacuum negative pressure
2. Common mechanical failures and troubleshooting methods
Common mechanical failures and troubleshooting methods
Fault
phenomenon Cause analysis Exclusion method
The empty bag is not tightly sealed
1. The surface of the sealing block teeth is contaminated or
stained with the colloid and materials of the packaging film
Use a copper brush to remove dirt on the surface of the block teeth
2. The sealing block temperature is inconsistent with the fusion temperature of the packaging material
The appropriate sealing temperature should be adjusted according to different packaging materials
3. The sealing pressure is not enough, or the force on the sealing teeth is uneven
Adjusting cylinder pressure or Adjusting screws and nuts for
block seat.
After filling the material, the upper seal is not strong
1. Poor adjustment of bag-expanding device
The position of the bag expanding should be readjusted
2. The packing bag is small, and there is a clamping material phenomenon on the upper seal
Check whether the capacity of the packaging bag meets the requirements and remove the dirt on the surface of the sealing block
3. Increase packaging speed without increasing temperature
If the packaging speed needs to be increased, the sealing temperature should be increased
accordingly Uneven sealing of the bag
1. According to the selected packaging material
Choose reasonable packaging materials
2. The sealing temperature is too high
Set the temperature suitable for the packaging material
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The device is noisy
It is caused by the lack of oil in the lubricating parts of the equipment, or the loosening of the mounting screws
Regularly refuel and inspect screws in moving or vibrating areas
The equipment suddenly hears a
mechanical impact during operation
The general situation is that the return spring or tension spring of a cam is broken, which
makes the mechanical action conflict.
Quickly press the emergency stop button, replace the intact spring or tension spring, and
slowly turn the main unit, and then turn it on after troubleshooting
Bag falls on platform
The suction and closing rotation angle of the suction bag cylinder are wrong
Correct the angle of each suction bag cylinder in the touch screen
The bag after sealed, hypotenuse
The bag in the bag slot does not lay flat
There are three tube position plates in front of the bag slot for single and double-bag feeding to adjust the direction of the bag.
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