The model YX-GB1000 series gable top carton filling machine is a kind of small type equipment, in low automation degree and small amount of output. They are specially designed by PENGLAI Company based on for market need. The equipment occupies small area, with low power consumption, and is easily operated and maintained. The price is comparatively low, which is ideal equipment for small and medium-size companies, and companies who want to produce first class gable top carton products with low output.

Work flow of semi automatic gable box filling line:

1) Carton Forming part: Cardboard → Put the cardboard onto the mandrel（manually）→ Bottom heating → Bottom sealing →Top open carton
2） Capping part: Put the cap into the carton’s capping hole（manually）→ Ultrasonic welding → Top Open Carton with Cap  (optional)
3） Filling part: Put the carton onto the conveyor（manually）→ Top preforming → Filling → Top heating → Top sealing → Date printing →Finished product

The operation of the filling machine is automatically controlled by computer program, and others are controlled by electric apparatus. The whole progress is controlled by PLC, needs 3 persons to operate.

Application of the filling machine:

Milk, yogurt, cream, beaten egg, soy milk, juice, tea drink, corn drink, pure water, sauce, wine,
spices, cleaning solution, chemical product, sugar, grain, cornmeal, other dry powder, etc.

Technical parameter of model YX-GB1000 gable box filling and capping line:

●  Capacity: 200--1000ml / 1000ml-2000ml (can be filled by one machine)
●  Output: 1000-1200 cartons/hour
●  Packing material: cardboard carton / aluminium foil carton
    (Carton bottom size 57*57mm, 70*70mm, 95*95mm, one size for one machine)
●  Filling Temperature: cold filling: 2-50℃ / hot filling 85-88℃
●  Capping function：With capping / without capping (Optional)
●  Overall power: 23KW (three phases of electricity)
●  Size: (L*W*H): 3.1*0.8*2.6m
●  Compressed air pressure: 1.0-1.4 Mpa,   Flow rate: 0.8-1.0M3/min, without oil, water and dust
●  Cooling water：Flow volume：≥20L/ min    Temperature: normal temperature
●  Net Weight: 1200kg
●  Installation requirement: Smooth floor: cement, floor tile, plastic ground, etc. Do not need to make angle.
●  The machine is with carton lifting function to avoid foam forming and splashing when filling juice and milk.

Major spare parts of the machine:

1    The entire machine is made of food-grade stainless steel (exclude the support), and the surface is special processed to be beautiful.
2    PLC    Japanese Panasonic
3    Touch screen    FLEXEM  
4    Solenoid valve    UK Norgren
5    Pneumatic component    Taiwan AIRTAC
6    Cylinder    Taiwan AIRTAC
7    photoelectric sensor    G-TEK
8    heater    PENGLAI
9    sensor    G-TEK
10    Ultrasnoic part    PENGLAI
11    Linear bear    Germany IGUS
12    Low voltage electric apparatus    Zhengtai
13    Servo control    Japanese Panasonic
14    Row gear reducer    SEIFERT
15    Automatic lubrication system    Automatic lubrication pump
16    Vacuum generator    Germany FESTO
17    Vacuum sucker    Germany FESTO

Working performance

1 box making and bottom sealing part            

2 capping on the carton

3 Filling product into the carton

4 top sealing and date pringting
to be finished finished product

5 Liquid material tank and electric control cabinet
         
The Characteristic of Gable Top Carton:
● Gable top carton has a unique and beautiful appearance, and applies environmental protection material. The products are in high class for its unique feature, and can sell a much better price than other package in the market, which gains considerable profit for middle/small enterprise.
● The production process is convenient than other package, and doesn’t need big storage space. A middle size paper box can hold 1,000 gable top carton pieces.
●    The carton pieces don’t need to be washed, which save a large sum of washing and sterilizing fee.
●    Gable top carton filling machine doesn’t need big area of workshop, which enables low cost of setting a factory.
●    Gable top carton filling machine doesn’t need many workers to operate, so the salary for workers is low.
●    Gable top carton filling machine can apply hot filling, which makes the products can be kept for 3-12 months under normal temperature. That solved many enterprises’ problem of short shelf life.

The advantages of our machine:

Gable top carton filling machine is high-tech machinery. The main reasons why users selected our machines are as follows:
●    We have a large quantity of users both in domestic and abroad. The machines are all running well and spoken highly by our customers. The oldest machine we sold has worked for more than 10 years in our user’s factory and is still running well now.
●    Our machine applies world top class technique and design principle. All the main spare parts are from international big brand. That ensures the machine’s highly quality and steady performance. 
●    Our machine’s price is only 1/2 of international brand equipment, while the quality is the same.
●    Our company is specialized in manufacturing gable top carton filling machine for more than ten years, and is the first company in designing and producing hot filling gable top carton filling machine in China.
●    We provide perfect after-sale service and spare parts in competitive low cost for long term.
●    Our machine has got National Standard MC Certification issued by National Weights and Measures Bureau and CE certificate . The quality is reliable.

Export carton to pack the carton filling machine for shipping

                                                                                                          
PENGLAI services:
● Help customers to analyze all the questions they need to know to set up a beverage factory.
● Help customers to carry out market forecast and profit analysis.
● Arrange customers’ visiting to related users’ factories and help them know the on-site operation status of our machine.
● Provide training service from theory to practice in the whole process.
● Responsible for user’s on-site debugging, installation guidance, operation training, and repair.
● Handle cargo transport issues if customer need.
● Provide spare parts in favorable price for long term.
● Offer updated technical information on dairy, beverage, food, etc. to customers.

►What are the Gable Boxes?

Gable boxes get their name because of their tops, which form an angular point similar to that of a gable roof. The bottom of these boxes can be either square or rectangular with angled sides that form a triangular top. Gable boxes are available in transparent plastic materials to show off the product inside, or they can come in a variety of colors with custom printing to meet your branding requirements.

Gable boxes are easy to assemble and often incorporate handles, like a doughnut box. These are often referred to as handle boxes or carrier boxes and often have an auto-locking base. However, some gable boxes may not feature handles, such as a milk carton. Common gable box styles include:

Auto-locking bottom
Automated full-seal ends
Greenleaf lock bottom
Tuck-top/straight tuck
Straight tuck 1-2-3 bottom
Depending on your particular needs, gable boxes can be constructed from various materials, including clear plastic PET, SBS paperboard, or cardboard.

Gable Box Applications
Gable boxes offer ease of use and versatility. They feature an interesting and unique shape and sometimes include a convenient handle for easy carrying. They can ship flat to take up less space, and with an auto-bottom closure, they quickly pop into place. Because gable boxes can be made from recyclable materials, they offer the added benefit of being eco-friendly, making them a great alternative to Styrofoam food containers, which are not recyclable.

Due to these many advantages, gable boxes are ideal for various applications, including:

Appealing gift packaging that impresses consumers
Eco-friendly food containers
Containers for party favors
Donut packaging / bakery boxes
Food takeout containers
Although gable boxes are often seen in the food industry, there has been a growing demand for versatile packaging boxes in many markets. Gable boxes are now being used for several types of retail packaging. At Printex Transparent Packaging, we can create clear gable boxes as well as paperboard gable boxes with a window that allows consumers to see the contents of the box. These boxes can be constructed with sustainable materials such as our Eco-PET series, which is made from 100% post-consumer recycled PET.

Features of Gable Boxes
Gable boxes have various features that make them ideal for a wide variety of applications. Their key features include:

Versatility. Gable boxes typically feature a handle, combining the benefits of both a bag and a box.
Usage. Gable boxes work with many products, including food items in restaurants and delis, gifts, toys, health and beauty products, pharmaceutical products, gift packaging, wine, and spirits.
Size. Gable box designs can accommodate products of various sizes and shapes.
Printing Options. You can print on clear plastic or paperboard gable boxes using either full color off-set printing, silk screen printing, detail print with embossing, and hot or cold foil stamping.
Convenience. All gable boxes ship flat and are packaged to take up less space in storage. When they are ready for use, they can be quickly and easily assembled.
Custom Gable Boxes from Printex Transparent Packaging

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