The whole line for bottling chocolate paste from jars washing to labeling is mainly applicable for the high viscosity materials like butter cream etc in food packaging industry.

Click the numbers below-listed for easier navigation in this article:

1.►Samples sent for building up the while filling line

2.►Model YX-BW12 glass jars washing machine

3.►Model YX-D12 drying machine for glass jars

4.►Model YX-F04 Chocolate paste heating filling line

5.►Model YX-FS40 Jars heating Roll film sealing machine

6.►Model YX-C03 Spindle capping machine

7.►Model YX-630A Round jars labeling machine

8.►Model YX-ST200L Storage tank with heating function

9.►Wooden case packaging for ocean shipping

The whole line operation video: jars washing filling labeling capping sealing machines


Whole line based on the chocolate jars samples:

Glass Bottle Washing Machine
1.The Glass bottle washing machine adopts continuously spraying and washing,it has high efficiency and good washing result.
2.The Glass bottle washing machie is used to clean the glass bottles for mineral water,pure water,juice and carbonated drink, alcohol, wine and so on.It is a kind of equipment for the production line of beverage industry.
Technical data of glass jars bottles washing machine:
 

Model    YX-BW12    YX-BW16    YX-BW18
Production capacity    2000-3000B/H    3000-5000B/H    5000-7000B/H
Diameter of Bottle    Φ60-Φ100mm    Φ60-Φ100mm    Φ60-Φ100mm
Height of Bottle    160-320mm    160-320mm    160-320mm
Power    0.75kw    1.45kw    1.45kw
Overall diameter    1200×1000×1800mm    1400×1250×1800mm    1600×1450×1800mm
Weight    900kg    1100kg    1300kg
With protective chamber for the bottle washing machine

 
Washing machine&drying tunnel

Application:

1. chemical material,medicine tablet or pill,such as watered pills,water-honey bolus,honeyed bolus,condensed pill and Tibetan pill,etc.
2.all kinds of teas,herbs, flowers, green leaves,etc.
3.various dried meat, like beef, pork, chicken,duck, fish etc
4. powder for various material,such as spices, other food additives
5. agricultural products,such as china date,nuts,grains,peanut,etc
6.snakefood, such as melon seeds,photo chips,etc.
The principle of  microwave drying
 
Microwave is a sort of electromagnetic wave which frequency is 300MHz to 300GHz .The water molecule in medium materials is polar molecule,under the effect of the rapid change of electromagnetic field,its polarity orientation will alter with the changes of the external electric field with the high-speed,causing the movement and friction of molecule.so that the microwave field energy can be converted to heat energy in medium to rise the temperature of materials.accomplishing heating ,puffing and a series of physical and chemical processes ,and so ,microwave heating is achieved.    

Main technical parameters:
Power supply    380V±10%  50HZ±1% three-phase five-wire
Microwave Output Frequency     2450±50MHz
Microwave input apparent power    ≤28KVA
Microwave output power    ≥20KW
Microwave power adjustment range    0-30KW(adjustable)
Ambient temperature    -5-40C
Relative humidity    80%, Surrounding environment:no corrosive gas,
 conductive dust and explosive gas
Overall dimension(L*W*H)    9400*840*2050 mm
Transmission speed    0-10m/min(adjustable)
Height of the inlet and outlet    60 mm
Microwave leak    accord with a country GB10436-89 standards(<5 mw/cm^2)
Equipment safety    accord with GB-5226Electrical safety standard
accord with a country GB16798-1997 Food machinery health security index

The machine is an improved equipment from traditional
filling & capping machine,double workstation
operation.Filling by high precision peristaltic pump,PLC
control whole machine and equipped with visual operation
human-machine interface.It is main for high speed filling
and capping of kinds of round and irregular bottles.
Performance parameters:

1. Touch screen operation, humanized design, easy
operation.
2. Microcomputer programmable PLC control, transformation
specification change parameter convenient and quick.
3. Accurate liquid level sensor, automatic feed supplement, atmospheric fixed flow parameters, to help you complete the accurate filling operation.
4. Photoelectric sensor and pneumatic door linkage control, lack of bottle, but bottle are automatic protection.
5.Pneumatic operation control valves, safety, high  efficiency. Each runner are independent regulation and  Cleaning.
6. In the touch screen free filling quantity setting.
7. The drip-proof prevent drawing filling nozzle structure design.
8. The material for SUS304 . And material contact part for SUS316 material.
 
Machine with mixing and heating function Main technical parameters

Model  YX-F04( with 4filling heads)
Filling volume 500-3000ml    Productivity 40-60 bots/min
Filling precision ≤±1%   Capping rate ≥99%
Air supply 1.2-1.8m3/h 0.4-0.6Mpa   Power supply 380v/50Hz
Power 5 kw       Weight 1600kg
Dimension 2700*1400*1700mm
Full-automatic filling machine main parts List

Serial No.    Name     Model No.
1    2 Inspection bottle *2    M5
2    PLC Control System *1    218-40
3    Touch Screen    7 Inch
4    Conveyor Motor     YS5624
5    Conveyor Motor Gear Case    
6    Servo Motor    
7    Piston Material    
8    Liquid level swith    
9    Machine Body    
10    Machine Contact with material     
11    Electronic    
12    Scraping belt    4 inch

Ⅳ.jars sealing machine automatic model YX-FS40
The series of wide-mouth bottle sealing machine is a new generation of self-sealing machine developed by my division in accordance with market demand. With the design of combining light, electricity and gas together, it has mang advantages, compact structure, beautiful appearance, prety and firm seal, high effeciency, easy operation and maintenance. It is widely used in sealing a variety of plastic bottles with film and aluminum foil, such as food, pharmaceutical, chemical, cosmetics and other industries, especially suitable for sealing large-diameter polyester bottle. The machine has these functions, moisture-proof, leak-proof, extending product shelf-life, as well as the role of anti-theft and anti-counterfeiting.
Aluminum foils film raw materials in the roll
Features of the sealing machine:

Be made into stainless steel and aluminum alloy; beautiful appearance; combines light, electricity with gas together; PLC control; high degree of automation;  high efficiency; simple operation; be convenient to replace bottles of different height and mouth diameter; be applicable to seal bottle which is soft.
Main technical parameter of two heads automatic aluminum foil sealing machinery:

Model YX-FS30
Voltage:AC220V/50HZ
air pressure:0.8Mpa 0.1m3/min
power:1500W
dimension:1650×550×1350mm
weight:135kg
sealing scope:Φ70-Φ150mm
sealing speed:400-900bot/h
sealing temperature:50-300temperature
Temperature form and deviation: Automatic constant temperature, a deviation of ± 3 temperature

Final sealing samples for jars bottles with aluminum foil film

 

Basic Parameters of screw capping machine
Type    YX-C03
Production capacity    160-200 Caps /min
Cap size    10-50/35-140mm
Bottle diameter    35-140mm
Bottle height    38~300mm
Size(L×W×H)    3000×1200×2000mm
Weight    400kg
 
FEATURES of spindle capping machine:

 
Model YX-C03 automatic high speed cap machine is the latest improvement of a new type of capping machine. Aircraft elegant appearance, smart, capping speed, high pass rate, applied to food, pharmaceutical, cosmetic, pesticides, cosmetics and other industries of different-shaped screw-cap bottle. Four speed motors are used for cover, bottle clip, transmit, capping, machine high degree of automation, stability, easy to adjust, or replace the bottle cap when not spare parts, just make adjustments to complete.
1)This screw capping machinery Suitable for automatic capping in cosmetic,medicine and drink,etc
2)Good looking,easy to operate
3)Competitive price offer

Remarks:
1.no bottle no cap facility
2.Different sizes of cap,no need additional tools,easy to adjust
3.Automatic cap-unscrambler,cap-feeding,bottle-fasten,cap-screwing
4.Tested and adjusted before delivery
5.English operation manual and relative spare parts offer

Ⅵ.    Double side universal labeling machine automatic  Model ：    YX-650A  
The double side automatic labeling machine is suitable for round bottles or flat bottles with double mark or single mark . The shape belt can be inclined, and the labeling head can be adjusted  at eight orientations, so the machine can be adjusted successfully in several minutes for any bottle.
The drawing of automatic double sided labeling machine for flat bottles :
 
The pressure between the active axle and  press roller can be adjusted , so the running direction of the lanel can be adjusted freely, The label is only pressed flexibly without causing any distortion . The labeling head adopts the structure of the double press rollersl, it guarantees that the label is pulled tightly but not broken because of the underneath paper die-cutting , the separated clutch makes the strain more balanced.
The touch screen based human interface in Russian  and English with one online helping system makes it easy for operate the machine. The press belt is feared into the main transporting line , so it makes the two transporting lines work in synchronous absolutely.
The machine is supplied with the famous sever motor ,so it realizes real closed loop controlling and it avoids the phenomenon of "the blind man walk" when supplied  with the stepper motor.
The multi channel encoder detects labeling position precisely at high speed.
 
The label is pressed by a flap after appying on bottle and pressed by the active and passive sponge rollers.so when the label is stuck it has not any  bladder,
It is especially applicable to the crystal bottles labled with transparent labels. The optional air driving and roller labeling set can label round bottles precisely.
Basic parameters of bottle labeling YX-650A automatic double sided labeller equipment  for flat&round bottles:

Model YX-650A
■Voltage Specification: AC220V/380V, 50/60HZ Single-phase
■ Power: 2.2KW/220V(US power standard adjustable)
■ Labeling Speed: 40-50pcs/min.
■ Labeling Precision: ±1 mm (errors of labeled objects and labels exclusive)
■ Air Source for labeling: 5kg/cm2
■ Applicable Vessel Range: 15-150mm in length, 10-100mm in diameter, 40-350mm in height
■ Applicable Label: 15-180mm in height, 10-200mm in length.
■ Max Label: 420mm in diameter, 76mm in inner diameter of paper roll.
■ Label Gap: 3-4mm
■ Gap between upper and lower sides of label and upper and lower sides of backing paper: 2mm
Electronic components with brand&configuration of double sided labeling machinery model YX-650A

Item    Name    Brand    Quantity
1    PLC    MITSUBISHI    1
2    Frequency changer    DANFOSS    1
3    Touch screen    WEINVIEW    1
4    Servo labeling motor    DELTA    2
5    Servo labeling motor drives    DELTA    2
6    Conveyor motor    DWG    1
7    Conveyor belt motor gear box    DWG    1
8    Separating bottle motor    GPG    2
9    Separating bottle motor gear box    GPG    2
10    Electric eye for checking bottles    OMRON    1
11    Optical    OMRON    1
12    Label detection electric eye    LEUZE    2
13    Label stock electric eye    OMRON    2
Application of labeling machines for bottles&non sticker labels :

Automatic electric magnesis aluminum foil induction sealer equipment hand held Portable aluminum foil sealing machine for plastic Jar

Model YX-AS002
power:AC 220v 50/60hz
sealing voltage:1300w
sealing diameter:15-65mm
machine size:790*320*840(mm)
machine weight:30kg
chilling mode:air
operate mode:consistent sealing
conveyor speed:0-12.5m/min

Storage tank 200L+Transfer Pump

1.Capacity:100-1500Liter
2.Type:opening with moveable covering
3.Type:portable,vertical
4.Diameter:98-160cm ;Height 122-192cm

Transfer Pump

Inlet & Outlet    2"
Head    25m
Suction    8m
Speed    700-1250rpm
Voltage    220v 50/60Hz
Power    2.2kw
Accuracy    ± 0.5%
Flow Rate    250~300L/min
Characteristics of transfer pump
1, High performance, high efficiency,
2, low noise, low energy consumption
3, PTFE dynamic seal
4, single-stage, single-suction, cantilever type

Hotmelt glue wads for caps:

Wooden case packing of fully automatic bottling filling machines.

Guarantee: for all the machine, it claims one year for guarantee.(Excluded from the warranty are problems due to accidents, misuse , misapplication, storage damage, negligence, or modification to the Equipment or its components. ALSO THE EASY BROKEN SPARE PART IS NOT INCLUDED IN THE GUARANTEE)
Installation: after the machine arrive your factory,if you need,our technician will go to your place to install and test the machine and also training your worker to operating the machine (The time of train depend on you worker). The expenses (air ticket ,food , hotel,the travelling fee on your country) should be on your account and you need paid for the technician USD50 per day. also you can go to our factory to do training.
After service: If you get the problem on the machine ,our technician will go to your place to fixed the machine as soon as possible. The cost should be in your account.(as above).

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