

Our Regular customers from Canada (North America) placed another order on two(2*) pcs of machines: Model YX-LZH50 Vertical cartoning machine with leaflet inserter and folding system.
For all the machines purchased it is clear to confirm all the information on the products so we often ask our customers to freight the samples to test and commission the machines in order that the machines and customer's products gains the best compatibility and adaptability.
After getting the confirmation &samples of the product in sizes and drawing for manufacturing the bottles cartoning machines
we spent only 26 working days finishing everything and made the machines ready after testing them in a satisfactory feedback.
Recently our customers sent us the positive commentar on the machines which keep running very well in their factory ever since the machines arrived their factory.
The machines was shipped via Fedex courier to DUFFERIN STREET,TORONTO, ONTARIO,M6A 2T1 CANADA. The documentaries certificated with ISO&CO&CE together with other files necessory are sent via DHL to customer for assisting customers to clear the custom.
As below there listed the basic information on the successful transaction between PENGLAI and their Canadian counterpart:
Purchased order issued &Key communiction points During Business Discussion:
Samples sent from customers in North America
Bank copy of Down&balance payment for purchasing Model YX-LZH50 vertical cartoning machine
Testing videos on vertical cartoning machine with leaflet inserter and folder model YX-LZH50
Wooden case packing of automatic cartoning machines bottles cartoner.
As follow there given the description on the machines purchased respectively
Basic parameters of cartoning machine model YX-LZH50:
Basic parameters of vertical cartoner machine:
Model No YX-LZH50
Motor Power 1/4HP 15:1
Power Supply AC 220V, Single Phase, 50/60Hz
Capacity 20-50 cartons per min
Paper box's largest size:
DJ-50D:230x120x120mm
DJ-50:230 x80x 80mm (Can be customized)
Paper box's smallest size:
60 x20 x20 mm(Can be customized)
Paper card: 250-350g/m3
Machine noise: ≤80dB
Working Pressure 0.5-0.8 MPa
Number of work-stations 12
Drive mode Motor
Air Consumption 260L/min
Packing Dimension
L*W*H 1100*1500*1700 mm
Gross Weight 450 KGS
The machine sucks the carton from the bin into the star wheel through vacuum
suction. During the suction process, the carton is stretched into a box by colliding
with the collision block twice.After the carton enters the star wheel, the retaining
box cylinder sticks out to prevent the carton from popping out during rotation.After the star wheel spin box to box location, through the cylinder will be compacted at
the bottom of the carton, the carton fully formed, then the star wheel to rotate, the carton to feeding area, when the material is placed completely, rotate to fold the ear
stage, through the guide rail and rotating cylinder with carton will flatten, two small
ears after with the rotation of the star wheel and with the guide rail will flatten the other two big ears, finally reached out of the box location.
Preparation before operation
(1) connect the power plug to the standard power supply.
(2) turn the main power switch to the open position.(as shown below)
(3) confirm whether the air source (5Kgs) is sufficient and the machine cannot
operate normally.
(4) place the cartons neatly in the bin.
Instructions for
Power switch: to start the machine, please turn the "power" button to the "ON"
position.
Emergency stop switch: in case of any situation or problem, please press the
"emergency stop" button immediately.
Green button: start button, press the machine to start operation.
Yellow button: inching button, used during debugging, need to be held down all
the time, all the machine according to the running order slow action.
Red button: stop button. After pressing down, the machine stops the suction box
and stops after running to the set stop position.
Touch screen: start machine, function selection, parameter modification, status,
fault display.
Touch screen description
After the touch screen is energized, it needs a short display time, and then jumps to
the initial screen.
Automatic screen:The machine can operate automatically.
"Production speed" refers to the real-time production speed after the cycle calculation of the actual speed, which can be set according to the production
demand, and the running speed is 20-60 / min."Output" is the actual count of finished products. Press the "reset" button when zero is needed.Press the "run" button and the machine will start to run. Press the "inching" button for debugging,
and all the institutions will move one by one in sequence. Press the "stop" button and the machine will stop until the set position
Setting
Setting screen:You can set the relevant parameters of the machine operation.
All the movements of the machine are controlled by the encoder, whose value is 0-600. Changing the value of the switch can change the timing of the cylinder's
extension and retraction.To enter the mode, click the menu button and select
Settings.
Vacuum suction box device suction box positioning adjustment
(A) timing of adjustment: when the carton size is changed or the suction box is prone
to deformation.
(B) adjustment space: vacuum suction box device on the right side of the carton
feeding mechanism.(as shown below)
(C) adjustment method: 1. Height - loosen cylinder fixing block fixing screw the
adjusting chuck is located in the middle of the carton and then lock cylinder fixing
block fixing screw.(as shown in the figure below) 2. Left-right -- loosen the two fixed
handles below the cylinder fixing block, adjust the suction cup to the left and right,
and tighten the handle at the place where the suction cup is located at the folding
box line to the right 1/3 of the box width.(as shown below)
Limit adjustment of box bin
(A) timing of adjustment: when the carton cannot be sucked out smoothly
(B) adjustment location: three stop bars at the outlet of the box warehouse
(as shown in the picture)
(C) actuation time description: thickness of upper and lower part because
of the carton, in order to guarantee a certain number of cartons, boxes,
warehouse for tilt installed, to ensure that the front of a box position is correct, then install the three pole position limits, need to ensure that below two stuck at the bottom of the carton, prevent carton slip down
to tilt, but position can't card is too much, in order to avoid Calder is too tight to pull out, try to adjust to the size of the carton above
the ear juncture place, position also cannot too much, the role of here is in the box and collision block collision to carton a resistance, making it easier to take shape.
Collision block adjustment
(A) timing of adjustment: the carton cannot be packed smoothly or pop up after
entering the star wheel
(B) adjustment location: two spring impact blocks in front of the star wheel and an
auxiliary stop bar (as shown in the figure)
(C) operation timing: after the vacuum suction head catches the carton, it starts to deform after colliding with the collision block twice, and then directly pulls into the
star wheel after the second collision. The spring block pops out of the stuck carton to prevent the carton from popping out of the star wheel.The position of the collision
block is the upper and lower position of the carton, and the baffle bar plays an auxiliary role in the middle part of the carton to ensure the carton formation rate.
Star wheel and star wheel bottom plate height adjustment
(A) timing of adjustment: when carton size is changed.
(B) adjustment location: adjustment handwheel on star wheel and adjustment shaft
around.(as shown below)
(C) adjustment method:
1. Star wheel bottom plate - loosen the stop screw of the pad fixing plate on the four
adjusting shafts, adjust the height of the star wheel bottom plate, and lock the stop screw 5mm from the star wheel bottom plate to the fixture.(as shown below)
2. Star wheel - after loosening the three fixed handles on the star wheel seat, rotate the hand wheel to adjust the height of the star wheel, clockwise is reduced,
counterclockwise is vice versa, adjust the height of the star wheel, and tighten the handle 5mm away from the small ear crease line of the clamp.(as shown below)
Fold the ear institutions
(A) timing of adjustment: when carton size is changed.
(B) adjustment: the pressure bar behind the folding rod.(as shown below)
(C) adjustment method:
1. Height - loosen the setting screw of the adjusting seat, adjust the height of the pressure lug and apply pressure
Lock the screw at 7mm from the lower edge of the ear rod to the fixture.(as shown below)
2. Left and right - loosen the fixing screw of the fixing seat and adjust the ear bar to the right of the carton
When the ear is folded in, the small ear will not touch the front end of the pressure ear bar to lock the screw.(as shown below)
3. Front and rear - loosen the fixing screw of adjusting seat, and adjust the ear bar to center the small ear of the carton before and after locking the screw.(as shown below)
Carton push mechanism
1. Out of the box guard plate: loosen out of the box guard plate fixing screw can be taken out of the box guard plate, replace the box guard plate
to be used, lock the screw, and then loosen the fixing screw on the fixed block to adjust the position of the guard plate, adjust the left and right
of the guard plate is located in the middle of the carton width, and then lock the screw.(as shown below)
2. Left and right spacing: when the fixture is replaced or the box is not smooth, adjust the position of the left and right guard plate to ensure
that the right guard plate and the right edge of the fixture are on the same line, and then place the product in the middle, adjust the position of the left guard plate
to ensure that the left brush plays a role of centering the product.