Our Regular customers from Australia(Oceania continent) placed another order on the whole line of perfume bottling equipment which includes the machines as follow:

Automatic filling Line (Piston Pump) 6 Head with feeding turntable,filling capping labeling machines and collection.
Storage tank, pump, pipes and liquid level hopper sensor
Date/Batch Printer for lables
Automatic peristaltic pump filler for 25ml to 50ml 6 Head
"Changeover tubing for the other 14
fragrances"
Induction Cap Sealing Machine
For all the machines purchased it is clear to confirm all the information on the products so we often ask our customers to freight the samples to test and commission the machines in order that the machines and customer's products gains the best compatibility and adaptability.
After getting the confirmation &samples of the product in sizes and drawing for manufacturing the filling capping labeling machines
we spent only 7days finishing everything and made the machines ready after testing them in a satisfactory feedback.
Recently our customers sent us the positive commentar on the machines which keep running very well in their factory ever since the machines arrived their factory.
The machines was shipped via courier to Australia . The documentaries certificated with ISO&CO&CE together with other files necessory are sent via DHL to customer for assisting customers to clear the custom.

As below there listed the basic information on the successful transaction between PENGLAI and their Australian counterpart:

Purchased order issued from Australian customer:

Samples sent from customers in Australia

Bank copy of Down&balance payment for purchasing perfume bottling line

Testing videos on filling capping sealing labeling machines

Wooden case packing of perfume bottling machines.

As follow there given the description on the machines purchased respectively

Drawing of whole line perfume filling capping labeling equipments:

►Model YX-F06 filling machine

This machine adopts cylinder transmission, enduring the stability of the equipment, accuracy. All the action of filling, entering, filling, outing and etc can use the search unit tail automatically, besides the detect, control, have no bottle and filling action. If change the shape of bottle, just need adjust the convey belt protect hinder, the hinder bottle board, and the distance of filling heads. Simple and convenient, one machine can used many kinds of bottle.

Feature of linear liquid filling machine automatic

The filling heads designed for many heads (can be designed depend on the product capacity), will not be break the machine when the speed is high or act quickly. The filling parts adopts piston pump, use many measuring pump separately control the filling quantity, the measuring pump can change the quantity according to the request, measuring accuracy, filling steady, high speed, suit for multitudinous product. When the bottle enter to filling by the convey belt, the opto-electrical measure the number of bottle automatically, and filling heads fall to filling automatically, and there is cut-off valve installed, when finish the filling, filling heads replacement, the cut-off valve close, can solve the water-clock problem effectively, high effect, good stability.

liquid filling machine Advantage: 

1,the series of machine is featured by company and reasonable structure, beautiful and decent appearance.

2,it adopts electric company of world famous brands,the main power cylinder adopts FESTO dual-action cylinder and magenetic swith , and japan mitsubishi PLC computer, omron photoelectric and germany siemens touch screen are adopted to ensure its excellent quality and stable performances

liquid filling machine Technical  parameter

filling volume(ml)	productivity(b/h)	filling speed	filling precision	air supply
10-50	1500-3500	adjustable	≤  ± 1%	0.4-0.8mpa
80-300	1500-3000	adjustable	≤  ± 1%	0.4-0.8mpa
100-500	1500-2500	adjustable	≤  ± 1%	0.4-0.8mpa
300-1000	1500-2500	adjustable	≤  ± 1%	0.4-0.8mpa
1000-5000	1000-2000	adjustable	≤  ± 1%	0.4-0.8mpa

Notice before Sending Inquiry:

To have an effcient communication and serve you better, these information is suggested to be contained in your inquiry:

 

1. What's is your material to be filled? How about the viscosity of it?

2. What's the minimum and maximum filling capacity? 

3. How many nozzles do you need? (Or tell us about the your requirements of filling speed (bottles/min) 

4. Send us the pictures of your bottles.

 

 ►Automatic 6 head peristaltic pump filling machine

 

Technical Parameters of peristaltic pump filler equipment:

Electrical Power supply: 240V / 50Hz  1ph

Air source: 0.4-0.7Mpa

Power: 500w

Applicable specifications: 0.1-500ml (can be customized big bottle)

Production capacity: 30 bottles / min

Filling accuracy: ≤ ± 1%

Filling materials: according to customer requirements with the corresponding filling machine

Machine weight: 80kg

Dimensions: about 1280 * 550 * 750mm

►Capping machine integrated with induction sealing machine

The line including two main machine like model YX-IS1800 induction sealing machine&model YX-SCM002 inline capping machine ;

The machines are suitable for capping-sealing medical bottles which is used in the analytical agent Lab use. The whole line can be equipped with

the auxiliary equipment like bottles turntable or the batch coding function.

As below there are basic data for the machines respectively :

Induction sealing, otherwise known as cap sealing, is a non-contact method of heating an inner seal to hermetically seal the top of plastic and glass containers. This sealing process takes place after the container has been filled and capped.

The technology of electromagnetic induction sealing with composite materials is the advanced sealing method recognized by the world now, and its characteristic of non-contact heating is suitable for sealing of plastic bottle (PP, PVC, PET, ABS, HDPE, PS and DURACON), glass bottle and various composite plastic hose, so currently it is the most advanced technology for sealing of the bottles for such industries as pharmacy, food, grease, daily chemistry, domestic chemistry, and agricultural chemistry.

Working principle&how it works

The closure is supplied to the bottler with an aluminum foil layer liner already inserted. Although there are various liners to choose from, a typical induction liner is multi-layered. The top layer is a paper pulp that is generally spot-glued to the cap. The next layer is wax that is used to bond a layer of aluminum foil to the pulp. The bottom layer is a polymer film laminated to the foil. After the cap or closure is applied, the container passes under an induction coil, which emits an oscillating electromagnetic field. As the container passes under the induction coil (sealing head) the conductive aluminum foil liner begins to heat due to eddy currents. The heat melts the wax, which is absorbed into the pulp backing and releases the foil from the cap. The polymer film also heats and flows onto the lip of the container. When cooled, the polymer creates a bond with the container resulting in a hermetically sealed product. Neither the container nor its contents are negatively affected; The heat generated does not harm the contents.
 It is possible to overheat the foil causing damage to the seal layer and to any protective barriers. This could result in faulty seals, even weeks after the initial sealing process, so proper sizing of the induction sealing is vital to determine the exact system necessary to run a particular product.
Sealing can be done with either a hand held unit or on a conveyor system.

A more recent development (which suits a small number of applications better) allows for induction sealing to be used to apply a foil seal to a container without the need for a closure. In this case, foil is supplied pre-cut or in a reel. Where supplied in a reel, it is die cut and transferred onto the container neck. When the foil is in place, it is pressed down by the seal head, the induction cycle is activated and the seal is bonded to the container. This process is known as direct application 

Drawing of model YX-IS1800 induction sealing machine:

1、Ammeter: Shows the current status during the operation of the whole machine.

2、Working indicator: Shows the working exceptional status

3、Overcurrent indicator: shows the abnormal working status.

4、Power control: power controller.

5、Protection reset: Recover the normal working status.

6、Power switch: Controls the power of the whole machine.

7、Voltmeter: Shows the voltage status during the operation of the whole machine.

8、Conveyor: bottles conveying.

9、Hand Wheel: adjustments for the different bottles height size.

10、Lift shelves：It used to fixed and rise or fall height and low function of sealing head.

11、Sealing head: Heats and seals the aluminum foil in the bottle cap.

12、The speed of adjustment: the adjustment speed of conveyor belt operation button.

13、Start Switch: Conveyor control switch.

Model YX-IS1800

Rated voltage AC220V50/60Hz
Machine Net Weight 68kg   50kg
The maximum power 1800W
Cooling Method    
Cool Air/water double cooling way
Sealing diameter φ15-75mm 15MM-45MM  30MM-60MM 
Bottle Height 20-180mm
Working methods continue working
Application Scope Large Patch of Production
Sealing speed 0-200 bottle/min
Packaging Dimension 1600*450*1500mm
Generator size  1450*410*1300mm    
Description Stainless Steel

Use method on induction sealing machine model YX-IS1800:

1、 Bottles height size adjustment : Put the bottle under the “sealing head”, adjust the “hand wheel”, make sure the distance between the “sealing head” bottom and the bottle cover face at about 1-3mm, turn the “start switch” to “on” so that the conveyor belt starts running and let the bottles go across the belt to check whether they touch the sealing head. The smallest distance without tough is the best.

2、 Adjust the speed of the conveyor belt with the “speed control” . The aluminum foil sealing is related to the belt speed and the power. Put some bottles on the belt, turn on the “power switch” and make the sealing test. The operation formally begins once bottles are sealed firmly.

3、Wait for the soft startup upon boot-strap and start the sealing 30 seconds later when the after the ammeter shows 3.2A.

4、Turn off “power switch” and “startup switch” in machine shutdown.

►Model YX-SCM002 inline capping machine:

Production capacity  40-60 Caps /min
Cap size  10-50/35-140mm
Bottle diameter  35-140mm
Bottle height  38~300mm
Size(L×W×H)  1000×800×1200mm
Weight  350kg

►Drawing of model YX-SCM002 inline capping machine:

1	Bottles	2	Bottles fixing
3	Handle for adjust position	4	Friction Pulley
5	Stroke position module	6	Caps pressing Cylinder
7	Handle for positional	8	Capping adjusting module
9	Capping cylinder	10	Capping Motor
11	Controlling box	12	Hand wheel

 

 

 

 

 

 

 

Capping adjustment from A to Z

A.     Bottles fixing adjustment

1.   Loose the handle (3)

2.   Put the pre-fixed bottles(1

3.   Eyeball if the caps center is coincident with cylinder (9)center; once coincided fix the handle(3)

B.   Capping height adjustment﹒

1.   Loose the handle(7)

2. Adjust the handle(12) to make the capping friction wheel(4) bottom distance at 2mm to the caps bottom,fix the handle (7)

C.   Capping friction gaps adjustment:

1.   Close the air source

2.  Put the fixes caps between the friction wheels(4)

3.  Approach the caps by moving the friction wheel(4) to adjust the stroke module(5)screw (both sides should be symmetrical by eyeballing measurement).The right fas should be 2mm to 3mm for each side ;

D.   Capping cylinder height adjustment (according to caps samples)

1. Loose the screw(8) make the capping cylinder (9) protrude;

2. Leave the distance at 1mm-2mm from the capping nut to the tops of caps

3. Tighten the screw(8)

E.   Capping cylinder speed adjustment

1. Connect the supply power and air source to adjust the pressure setting for air pressure (standard 0.74mpa-0.6Mpa)

2. Adjust the capping time and capping interval (standard 1s to 1.5s) select the state as Manual ,Point the pedal switch to adjust the left-right friction wheel pneumatic speed ,finally it should make the speed at both speed at an equal level;

3. Adjust the capping cylinder speed 。

F.   Testing run of machine

1. Take out one product for the testing run of capping ; Refurbish the capper according to the capping effect;

2.  Adjust the torque according to the torsion force.

Videos of inline capping machine+induction sealing machine:

Bottles samples for capping+sealing

Wooden case packing for capping+induction sealing machine: