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foil cutting inserting caps liner system fully automatic caps feeding wadding equipment with die cutter function
foil cutting inserting caps liner system fully automatic caps feeding wadding equipment with die cutter function
Model YX-WI02
cap diameter: 15-55mm
Roll foil outer diameter: customized according to caps
Inner diameter Minimum: 203mm
Outer diameter Maximum: 470mm
Speed :70-80caps per min
Power consumption: 2KW
Air compressor: 0.8Mpa Air consumption: 160L/min
Power voltage (V) 240/50hz (adjustable for US-standard power )
External dimension (L x W x H) mm 3000×1000×1500
Net weight (kg) 450
Description

The machine is widely used in bottle cap factory, gasket factory, pharmaceutical factory, food product factory, household chemical plant, packaging plant and so on factory, ideal for the gasket fill in cap equipment.

The working process of the machine is thus as follow illustrated: Cut the aluminum foil into pre-cut form, then insert it inside the inner caps which are fed by the caps elevator lifting system; The machine is rotary type driven

by the segmentor motor and sensor system. There are mainly four parts to constitute the machine:  Main frame work 1set(1*); Foil cutting forming 1set(1*); Caps lifting elevator1set(1*); caps mould die 1set(1*). It is necessory to change

the die and caps feeding chute for different sizes of caps customized with the caps liner equipment. The pre-cut foil inserted into the caps allows the deviation at φ±0.3mm.

Features of equipment caps liner system:

caps cutting inserting wadding equipment (4).jpg
1. It’s substitute the manual operation, make the gasket fill in cap automatically, greatly improved work efficiency;
2. The gasket seal is reasonable, fast speed, high efficiency, product safety and health;
3. It is particularly suitable for the health conditions is relatively harsh that uses an occasion, avoid to the material secondary pollution, can be leave out the sterilization process; 
4. The cap sorting mechanism attach cap reject function, make the reverse cap automatic return to cap sorting machine, to ensure all discharge cap mouth is upward feed in conveyer belt;
5. This machine can be disorder caps automatic pour into cap sorting machine by hoister, feed into conveyer belt after automatic sorting, and enter the turntable finally, interval feed into workstation to automatic fill in gasket after positioning the cap by turntable, automatic feed into outlet cap conveyer belt after complete the fill in gasket.

caps wadder equipment.jpg
6. Adopt the conveyer positioning mechanism of mechanical drive, steady and reliable when the equipment working, suitable for various specifications of the caps and aluminum foil gaskets.
7. The complete machine adopts PLC control, have without gasket and cap to alarm function, electrical control system adopts frequency control technology, setting freely application range is widely, simple operation, stable operation, easy to clean, convenient in maintenance and durable.
8. It’ has automatic detection function of finished products, the gasket not into the cap or reverse side fill in the cap, detection device automatic reject the disqualification cap to defective area.
Guarantee the qualification rate of cap.
9. This machine equipped with without caps and aluminum foil etc. safety protection device, realized user-friendly operation.
10. It’s has automatic counting function, and greatly improved the efficiency of the follow-up work.
11. This machine is in strict accordance with the national “GMP” standards and process requirements to design and manufacture of automatic cap fill in gasket equipment.

Main technical parameters of model YX-WI01 caps lining machine:

caps cutting inserting wadding equipment (4).jpg

Model YX-WI02
cap diameter: 15-55mm
Roll foil outer diameter: customized according to caps 
Inner diameter Minimum: 203mm
Outer diameter Maximum: 470mm
Speed :70-80caps per min
Power consumption: 2KW
Air compressor: 0.8Mpa Air consumption: 160L/min
Power voltage (V) 240/50hz (adjustable for US-standard power )
External dimension (L x W x H) mm 3000×1000×1500
Net weight (kg) 450

caps loading system.png

caps wadding equipment.jpg

Operation principle: cut the reeled liner materials into specified size and simultaneously

insert the precut liner into the cap; finally, the liner pressing unit press the liner to the bottom of the cap.

This is the whole process of simultaneous liner cutting and liner inserting.

Production process: cut the roll foils-lifting the caps — arranging the caps — conveying the caps —

cutting and inserting the liner — counting the caps — discharging the caps.

Equipment structure composed:

caps feeding bowl.jpg

caps bowl.jpg

drawing of machine caps lining.tif

 
No. Name No. Name No. Name
1 Frame parts 6 Discharging mechanism 11 Aluminum foil detecting sensor
2 Blanking parts 7 Collecting mechanism 12 Collector of rejected products
3 Dividing Mechanism 8 Pneumatic control parts 13 Bottle Aluminum foil detecting sensor
4 Feeding parts 9 Electric control cabinet 14 Product discharge
5 Cap unscrambling& feeding Mechanism 10 Operation cabinet    
Automatic cap sorting mechanism: Make messy cap to arranged output and make all the cap mouth is upward.
Cap conveying mechanism: Make the finished cap order and accurately conveyed to the gaskets fill in cap mechanism.
The gaskets fill in cap mechanism: The gasket fill in cap, complete the gaskets fill in cap action.
Reject mechanism of reverse and without gasket: Automatic reject the cap when reverse gasket and without gasket in the cap, to ensure all the caps is qualified products.
Dispensing mechanism: Complete the dispensing action before the gasket fill in cap. (Optional device)

 

Caps&wadding samples :

caps wadding samples.jpg

wadding samples.jpg

CAPS for wadding samples.jpg

Wooden case packing for caps wadding machinery

wooden case packing for bottles unscrambler.jpg

Guarantee: for all the machine, it claims one year for guarantee.(Excluded from the warranty are problems due to accidents, misuse , misapplication, storage damage, negligence, or modification to the Equipment or its components. ALSO THE EASY BROKEN SPARE PART IS NOT INCLUDED IN THE GUARANTEE)
Installation: after the machine arrive your factory,if you need,our technician will go to your place to install and test the machine and also training your worker to operating the machine (The time of train depend on you worker). The expenses (air ticket ,food , hotel,the travelling fee on your country) should be on your account and you need paid for the technician USD50 per day. also you can go to our factory to do training.
After service: If you get the problem on the machine ,our technician will go to your place to fixed the machine as soon as possible. The cost should be in your account.(as above). 

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