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Indian customer buys Ultrasound tubes filling sealing machine semi automatic manufactured
Published by: PENGLAI INDUSTRIAL CORPORATION
Date:2014-08-22 18:26:46

About twenty days ago our customer Mr Puneet from India purchased our filling sealing machine tubes filler sealer semi automatic

model YX-UF100 ultrasonic technology machinery ,we smoothly manufactured the machine and tested it sucessfully getting

our customer's satisfactory feedback .

Requested on the machine it must be in line with the filling volume from 2ml to 2.5ml.

Below is the basic info for this international business transaction:

Issued purchase order :

tubes filler sealing equipment.jpg

Testing run of ultrasonic tubes filling sealing machine semi automatic model YX-UF100 in video

Final packaging for ultrasonic tubes sealing machine semi automatic

wooden case packing for machine filling sealing.jpg

As follow there listed the basic description of ultrasonic tubes filling sealing machine semi automatic model YX-UF100

Semi automatic Filling and sealing Machine is especially designed for the products 

which has a small quantity and a special tube diameter. The machine has the virtue of

 the high speed filling and sealing machine, 

with a highly automatic operation and runs smoothly. It can be automatic tube filling,

sealing, cutting and print date.the unique one-headed design is easier to clean .

more convenient to the size changing and more simply to control. it is suitable be for

medicine cream ,toothpaste ,cosmetics, glue, adhesive, ketchup and art palette industry especially.

tubes von puneet Garg.jpg

Tubes samples sent from Indian customer

 

Working Principle of filling sealing machines semi automatic:


 
The machine is controlled by PLC and touch screen, the use of 12 equal station, the plastic hose in turn on the tube,

the marks, filling, sealing, cutting and out of the tube. Insert the plastic hose into the socket, turn the function switch on, 

press the run button, the machine start periodic work under PLC control: rotary began to counterclockwise a workstation, 

stop rotating wheel after putting in place, then on the tube, the marks, filling, sealing, cutting and the tube body work 

(note: the filling and sealing mechanism respectively equipped with infrared detection switch, must be detected under the condition of plastic hose will work). 

When each end of the work, each agency reset.On the one end of the work cycle, the next one work cycle,

the cycle.After a work cycle, plastic hose with rotary move to the next station, accordingly.

How ultrasonic sealing works

WORKING principle of tubes filler sealer.jpg

The Model YX-UF100 ultrasonic tube sealer is designed to be mounted onto virtually all styles of filling machines. As the tube is advanced to the ultrasonic tube sealing station,

a switch closes to initiate the weld cycle. Air is directed into cylinders to advance the weld anvil and ultrasonic horn towards the center line of the tube.

The tube is closed to a preset gap and held for the applica-tion of sonic energy.

An ultrasonic power supply takes the 50/60 Hz electrical energy and converts it to 30,000 cycles per second thorough a power oscillator.

This high frequency electrical energy is applied to the convertor which transforms the electrical current to high frequency mechanical vibrations.

The sonic energy causes the horn to vibrate against the tube end at 30,000 cycles per second.

The intense vibration disperses any contamination from the seal area and generates heat to bond the material.

The energy is then stopped and the tube is held closed for a brief time (typically .05 to .150 seconds).

Then the tube goes to the next station on the filling line. Typically cycle times range from 45 to 80 units per minute, depending on tube diameter and material.

 close shot for ultrasonic filling sealing machine.jpg

Features of semi automatic tubes filling ultrasonic sealing machines:

 Plastic hose through the tube, the marks, filling, sealing, cutting and out of the tube, the machine packing job completion.

tubes sealing in a row.jpg

Tubes filling sealing machine ultrasonic technology with Touch screen controlling system

►Covers and claddings made in 304 stainless, confirm GMP standard

►Contact parts in SS 304

►Positive filling nozzle. Pneumatic cut off system.( To avoid tailing problem)

►No-tube No-fill /No tube No sealing Hot-air heating of tubes internally and cooling externally to avoid dent at the sealing are PLC control touch screen

►Ferguson indexer

►Panel box which is easy to access

►Both side batch coding 12 characters at most.

►Fill volume from 5ml up to 200 ml. with interchangeable pumps.3ml to 30ml, 30ml to 100ml, & 100ml to 250ml

►Tube diameter: min 10mm – max.50mm.

►Output up 1600to 2,200 tubes per hour.

►Tube counter

►Easy adjustable sealing head

 

Main Technical Parameters of lotion cream filling ultrasonic sealing machine for plastic tubes:

 

ultrasonic tubes sealer equipment filler.jpg

 

Type

YX-UF100

Voltage

220v/50Hz/60Hz

Productivity

20-30pcs/min

Dimension

1220*920*1820mm(L*W*H)

Weight

300kg

Filling Volume

10-300ml  

Tube Diameter

10--60mm

Power

2.0KW -3.3KW

Accuracy

±1%

Material 

Stainless steel 304

Control 

PLC control system

Display 

Touch screen display

Bottle Height 

2-200(mm)

 

Tubes holder from filling ultrasound sealer equipment

tubes filler ultrasonic sealer.jpg

Pneumatic part close shot on filling ultrasound high tech sealing machinery:

pneumatic part for tubes filler sealer.jpg

Filling+ultrasonic tubes sealing machines samples for plastic tube:

tubes filler ultrasonic sealer.jpg

tubes filler ultrasonic sealer.jpg

Fumigation-free crate packaging for tubes filling ultrasonic sealing machine model YX-UF100

tubes filler ultrasonic sealer.jpg


Wooden case packaging before ocean shipping

 

wooden case packaging before shipping.jpg

 

After-sales service &gurantee for cups filling sealing machine rotary model

Guarantee: for all the machine, we have give one year for guarantee.(Excluded from the warranty are problems due to accidents, misuse , misapplication, storage damage, negligence, or modification to the Equipment or its components. ALSO THE EASY BROKEN SPARE PART IS NOT INCLUDED IN THE GUARANTEE)

Installation: after the machine arrive your factory,if you need,our technician will go to your place to install and test the machine and also training your worker to operating the machine (The time of train depend on you worker). The expenses (air ticket ,food , hotel, the travelling fee on your country) should be on your account and you need paid for the technician  USD50 per day. also you can go to our factory to do training.

After service: If you get the problem on the machine ,our technician will go to your place to fixed the machine as soon as possible. The cost should be in your account.(as above).

 

PENGLAI INDUSTRIAL CORPORATION LIMITED