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Toothpaste making blending emulsifier tank Powder V mixer Mixing Pot Vacuum paste manufacturing equipment
Toothpaste making blending emulsifier tank Powder V mixer Mixing Pot Vacuum paste manufacturing equipment
Model YX-ZG750L
Emulsifying Pot Design Volume (L) 750
Working Capacity (L) 620L
Scraper Stirring Power (KW) 4 Scraper Stirring Speed (rpm) 0-65
Homogenizer Power (KW) 11 Electrical Heating Power (KW) 24
Homogenizer Speed (rpm) 2800
Water Pot
Design Volume (L) 500
Capacity (L) 450
Power (KW) 1.1 Speed (rpm) 1400
Electrical Heating Power (KW) 18
Oil Pot
Design Volume (L) 400 Capacity (L) 250
Power (KW) 1.1 Speed (rpm) 1400
Electrical Heating Power (KW) 12
Description

Vacuum homogenizing machine is available for heating, melting, homogenizing and emulsifying. It is best choice for face cream, wash cream, cosmetics materials; it is an ideal device for paste-cream products of middle and high grades. This equipment includes oil phase boiler, water phase and emulsifying vessels, operation platform and control tank.

the important problem is Scattered particle larger diameter and have air into the material when mix the heavy body emulsifications and the specialties is produce cream, ointment, emulsion series In the process. the larger diameter of particle cause the material labialization and lack luster; if the air into the material cause the material have air bubble、bacterium pollution、apt oxidize and made the material not smoothly. Regarding to the two problems, our factory had  developed YX-ZG series Vacuum Emulsifying Mixer Series that the main systems are homogenizer & Middle(Fixed) Stirrer & Scrapers residues stirrer, so make up into the best mixing way and in order to reach and mix the mater perfectly. Adopt the vacuum pump to draw out air form material, ensure produce the material is rich gloss , fine and smooth and prolongs quality product with good malleability .

Formation:

making equipment toothpaste vacuum mixer.jpg

YX-ZG series Vacuum Emulsifying Mixer Series is composed of emulsification boiler(fluctuating cover, overturn kettle form or outside circle form), water boiler, oil water, vacuum system, heating and temperature control systems, cooling systems, electric machinery control systems. ect, 

Work Elements:

After the materials are in the water boiler and oil boiler to heating & mixing then draw into the emulsification boiler by the vacuum pump, through the middle(fixed) stirrer & teflon Scrapers residues stirrer in the emulsification boiler that sweep the residues on the wall of the boiler, so make the produces of wiped off become the new interface constantly, then the blade cut off 、compress、fold round 、mixing and running to the homogenizer, according to the high shear wheel and the cutting case to strong cutting off、impact、Without rules mobility, etc. the material by cutting in the cut interstices and turn to a particle of 200nm-2um prompt, because the emulsification boiler is under vacuum state, the bubble that the supplies produce in the course of mixing is taken away in time.  

Features:

toothpaste making line drawing.jpg

making equipment toothpaste vacuum mixer.jpg

The pot cover is automatic rising type, the material was directed draw into the emulsifying boiler from oil boiler and water boiler based on a pipe that is under vacuum, the discharge is based on the turn the emulsifying boiler. And the heating system is electric heating or steam heating that the temperature is automation control. Put the cool water into the intercalated bed so cooling the material, simple operation and safety( at the outside have a warm layer). The homogenizer and the blade stirring can together work or separate work.. the material sliming、emulsification、mixing、dispersing,etc. what will finished during short time. Contact position adopt high-quality stainless steel (medical use adopt 316L material make with supplies, the polishing of surface of the mirror of interior surface, mix the hygiene of the device in vacuum, it accords with the normal hygiene standard manufacture of GMP to adopt that is most ideal production equipment.).

Basic parameter of vacuum toothpaste making equipment:

toothpaste manhole making.jpg

mixer with bottom homogenizer for toothpaste.jpg

 

Name

 

YX-ZG750L

YX-ZG1000L YX-ZG1300L

Emulsifying Pot

Design Volume (L)

750

1000L 1300L

Capacity (L)

620L

840

1000L

Scraper Stirring Power (KW)

4

4

4

Scraper Stirring Speed (rpm)

0-65

0-65

0-30

Homogenizer Power (KW)

11

15

18.5

Electrical Heating Power (KW)

24

24

24

Homogenizer Speed (rpm)

2800

2800

2800

Water Pot

Design Volume (L)

500

650 800

Capacity (L)

450

600

650

Power (KW)

1.1

1.5

1.5

Speed (rpm)

1400

1400

1400

Electrical Heating Power (KW)

18

18

18

Oil Pot

Design Volume (L)

400

500 650

Capacity (L)

250

300

500

Power (KW)

1.1

1.5

1.5

Speed (rpm)

1400

1400

1400

Electrical Heating Power (KW)

12

12

18

The Process of Toothpaste Making
Toothpaste processing methods vary depending on the product type and ingredients used.
A typical toothpaste manufacturing process could be described as follows:
• The liquid base is prepared first – water, sorbitol/glycerin and other liquid ingredients.
• Rheology modifiers may be pre-mixed with a non-aqueous liquid ingredient such as glycerin or the flavoring oil, or dry blended with other powdered ingredients to aid dispersion.
• The active ingredient, sweetener and preservative are added and dispersed.
• The abrasive/filler is then added. This may be supplied as slurry, or premixed with part of the water prior to blending with the liquid base.
• Flavoring and coloring are added
• The detergent is added last under slow speed agitation to minimize foaming. It is typically in solid form to avoid adding water to the formulation at this stage.

Machine in customer factory for running :

toothpaste making machine in customer factory.JPG

TOOTHPASTE making machine vacuum mixer in factory.jpg

Wooden case packing of vacuum paste making machine for ocean shipping:

WOODEN case packing for vacuum mixer.jpg

Vacuum mixing tank for toothpaste connected with tubes filling sealing for the whole line

machine vacuum together with the tubes filling sealing.jpg

Toothpaste making line video for our Indonesian customer

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