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Malaysia Mr Lau ordered four heads vacuum capping machine semi automatic tabletop vacuum capper
Published by: PENGLAI INDUSTRIAL CORPORATION
Date:2015-03-27 15:25:17

Our customer Mr CK LAU from Malaysian ordered one (1*)set of vacuum capping machine model YX-30N for his sauce jars capping process.

Following the issue of Purchase order from customer they send us the empty cans samples several sets (about 8pcs),which even got the detained from the custom .The custom

they said we should pay the high tax due to the undervalue declaration for the 8pcs jars! What the earth they official government want from the hardworking chinese manufacturing factory!

There listed in the invoiced marked more than USD$30 for 8pcs of empty jars! they custom still considered the undervalue in declaration.No choice we can do nothing but resend the declaration

report for it and paid the tax more than 40USD for these samples! so crasy government !

After our NY holiday finished we soon perfected the manufacturing of model YX-30B vacuum capper for our south eastern asia customer.Recently our customer paid the balance payment

after watching the pictures&videos of testing run of machine sent to him. In these days we will wooden case the machine in plywood and keep it ready for ocean shipping .

Below there is the basic information for this international cooperation:

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Custom declaration report

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Parcels from Mr Lau for the empty cans

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Empty cans&jars caps samples from Malaysian customer

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Purchase order issued from South Eastern Asia customer

Testing run of model YX-30B vacuum jars capping machines

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Crate&marks for model YX-30B vacuum capping machine jars capper equipment

As below there listed the basic decription&manual instruction for capping machine vacuum jars capper:

model YX-30B vacuum capping machines.jpg

This series capping machine is researched and produced by ourself with years of production experience;

is the domestic original creation, it uses a vacuum pump to vacuum, available high vacuum degree,

capping torque and vacuum level can be set on demand compatible with a variety of different shapes and sizes of bottles for capping, strong compatibility and easy to adjust.

The main pneumatic and electrical components are from world famous brands, stable and reliable performance.

Widely used in glass bottles with tinplate caps vacuum capping for the food, canned food, beverages, condiments, health care products and other industries.

1.2  Main technical parameter of model YX-30B vacuum capping machine semi automatic for glass jars:

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Power supply: AC220V/50-60Hz

Capping speed: 1200-1500bph

Power: ≤1.3KW (include vacuum pump)

Cap diameter: Φ30-Φ85mm ¡¢Φ85-Φ110mm

Bottle height: 50-180mm ¡¢120£­250mm

Bottle diameter: Φ30-Φ80mm  Φ80-Φ150mm

Limiting vacuum degree: -0.08Mpa

Capping torsion: 5-25N.M

Air consumption: 0.5m3/0.7Mpa

Operation instruction for semi automatic vacuum capping machine model YX-30B glass jars vacuum capper equipment:

A. Structure and working priciples

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Picture1 Vacuum capping machine

(1) Working principles and functions

  This machine is consisted of machine frame, upper mould down mould, rotary position system,capping structure, vacuum system, electric and pressure control system. Working as: put the glass with caps into the down mould, then put the down mould down to the center of the capping head by hand. Then the machine will be automatically capping with vacuum.

This machine has below functions as£º

2.1£®1¡¢when you put the down mould to the center of the capping head, the machine will automatically capping with vacuum£»

2.1.2¡¢The lowest vacuum set function: if the machine can not reach the vacuum degree as set before, the machine will not working for the next procedure£»

2.1.3¡¢capping torque function£º The capping head is moved by air cylinder, and can be adjusted by pressure£»

£¨2£©Main structure and components£º

2.2.1¡¢Vacuum pump£ºVacuum pump is used to achieve vacuum function, the vaccum pump should be with vacuum oil, half of vacuum oil inside is ok. Not allowed to use the machine if there is no more vacuum oil inside

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 vacuum pump

2.2.2¡¢Rotary plate structure

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Picture3

This rotary plate is moved by 4 steps  To ensure rotary plate moved steadily, this rotary plate adopt 3 friction plates to supply resistance to ensure steady movement. Must keep the machine clean while working, and the friction plates will be wear gradually, check regularly and change regularly.

The rotary plate is moved by main motor, when the signal detector move to the start proximity switches and get signals(signal detector and proximity switches is about 2-3mm),upper mould move to capping, when it is capping, the motor still working, when the signal detector move to safety proximity switches and get signal, the motor stop working.

Arm copper sets will be wear while working, must put some grease onto it regularly and change when it is damaged. When change you can see picture5

2.2.3¡¢Capping structure

£¨1£©capping head

mould for additional jars.jpg

The capping head is moved by cylinder to lift and down, when the capping head is down to capping and reach the vacuum degree as set before, the capping head will move to the next procedure. The capping torque can be adjusted by capping pressure button on the control panel(As you can see in the control panel)

The red rubber inside the capping head is the easy wear part, need to check and change often. When capping, the capping head must put tight to the caps, you can put something inside the down mould to achieve different heights. But the height can not be too much, or if it is too height, you can not achieve vacuum function, but if it is not enough height, it can not be capped. Usually the distance for the caps and top of the down mould is 16mm-19mm

£¨2£©Bottle click device

Bottle click device is to fix the bottle while capping, when the rotary plate is to position, the bottle click cylinder move to fix the bottle to ensure good capping

Main technical parameter of model YX-30B vacuum capping machine semi automatic:

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3.1Dimensions£º600£¨L£©×600£¨W£©×1350£¨H£©

3.2Weight£ºabout110 ©K

3.3Power supply£ºAC220V¡¡50¡«60Hz

3.4Power£º¨Q150W(without vacuum pump)

3.5Air pressure£º0.5¡«0.8 MPa

3.6Air consumption£º≤0.2m3/min

3.7Speed£º about25 bottles£¯min

3.8Capping diameter£ºcustomized

3.9Bottle sizes£º customized

Installation

1.The machine must be in a clean and safe place

2.Be sure the emergency stop is available£¨picture 5£©

3.    Supply with power to check

4.Connect the machine with gas pipeline to the oil and water separator , adjust air pressure to 0.6Mpa

5. Connect the vacuum tank to the machine. Make sure no gas leak.

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Picture4


5.1 Control panel operation

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Picture5

The control panel consist of capping pressure table, capping pressure adjustment, counter, power switch, vacuum adjustment and emergency stop.

5.1.1 The capping pressure adjustment can be used to adjust the capping torque, when it is clockwise, the pressure increased, the capping torque is stronger, when it is counterclockwise, the pressure decreased, the capping torque is smaller.

5.1.2 Emergency stop, when something emergency happen, push the emergency stop switch, then the machine will be in safe situation

5.1.3 The counter is to count how many glasses you have produced, if you put the reset button, the counter will be count as zero.

5.1.4 If need to adjust the vacuum degree, push the “M” in the vacuum adjusted table, and it will display”St1”, push “¦æ”“¦ç” to adjus

5.2£®Oil and water separator and pressure and adjustment£¨picture10£©

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Picture6

Oil and water separator is consist of hand control valve,  pressure adjust, air pressure table, oil adjust, air filter and lubricator

Hand control valve is to turn on and off the whole air supply of the machine

Pressure adjust is to supply the pressure to the machine, when it is clockwise, pressure increased, when it is counterclockwise,  pressure decreased.

Air pressure table is to display the machine working pressure

Oil adjust is to supply oil to the machine, when it is clockwise, the oil decreased, when it is counterclockwise, the oil increased

Air filter is to remove the water of the compress air, when the pressure of the oil and water separator is zero, the air filter will be remove the water automatically.

Lubricator is to supply oil for the machine, first need to shut off the air supply, and put some oil into the lubricator, about 2-3 months per time.

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Electric  drawing for vacuum capping machine 

Besides the semi automatic vacuum capping machine there are also other modesl for glass jars vacuum

capper .below are the capping equipment :

1.fully automatic linear vacuum capping machine model YX-160B

2.automatic rotary vacuum capping machine model YX-RC3050

¢ô. After-sales Service

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Warrantee: one year warranty since the date of delivery,if there is any wearing part broken within the warranty and isn’t caused by improperly operation.

The seller should offer the new parts within the warranty period to replace the broken ones while the buyer should bear the cost about the new parts and shipping fee.

installation and commissioning:the customer will pay the economic air tickets round trip & arrange the accommodation and food &the means for  engineers 60USD/day as salary for the maufacturer's engineers for installation and commissioning the equipments in the customer's plan.

 ®PENGLAI INDUSTRIAL CORPORATION LIMITED