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Ukraine regular customer bought perfume bottles crimping machinery&semi automatic filler
Published by: PENGLAI INDUSTRIAL CORPORATION
Date:2018-03-05 16:37:17

Our Regular customers from Ukraine(Eastern Europe) placed another order on two(2*) pcs of machines: one is filling pneumatic tabletop model YX-I;
the other rotary crimping machine glass bottles model YX-RC60.
For all the machines purchased it is clear to confirm all the information on the products so we often ask our customers to freight the samples to
test and commission the machines in order that the machines and customer's products gains the best compatibility and adaptability.
After getting the confirmation &samples of the product in sizes and drawing for manufacturing the filling+crimping machines
we spent only 7days finishing everything and made the machines ready after testing them in a satisfactory feedback.
Recently our customers sent us the positive commentar on the machines which keep running very well in their factory ever since the machines arrived their factory.
The machines was shipped via courier to Ukraine . The documentaries certificated with ISO&CO&CE together with other files necessory are sent via DHL to customer for assisting customers to clear the custom.

As below there listed the basic information on the successful transaction between PENGLAI and theirUkraine counterpart:

Purchased order issued from EU customer:
HSBC bank copy for confirmation receipt balance Crimping mac
Samples sent from customers in Ukraine
perfume bottles and pumps  (1).jpg

perfume bottles and pumps  (2).jpg

perfume bottles and pumps  (3).jpg

perfume bottles and pumps  (4).jpg
Bank copy of Down&balance payment for purchasing filling crimping machine
HSBC bank copy for confirmation receipt balance Crimping mac
Testing videos on filling crimping machines

Wooden case packing of fiing-crimping machines.

wooden case for exporting bag given packing.jpg
As follow there given the description on the machines purchased respectively

1, all use compressed air as power, electrical circuit control, so fast, high efficiency.

2, centralized control by the computer, man-machine interface operation, there is no complex circuit, the operator is not too high.

3, in the case of emergency stop, just press the emergency stop switch, the machine reset to stop.

5, before the inspection and operation sequence

Before starting the machine  model YX-RC60 ROTARY crimping equipment must be checked whether the normal part, so as to avoid mechanical failure or personal injury accidents.

english operation for rotary crimper.JPG

starwheel for perfume crimper.jpg

Check the content and operation:

english operation for rotary crimper.JPG

1, front and rear clamping handle is clamped.

2, three-way access to the three-way clamp is clamped.

3, fixed fast-loaded components are clamped.

4, connected to air source, pressure <8㎏ / c ㎡, air pressure 5-6㎏ / c ㎡.

5, open the air source switch.

6, turn on the power switch.

(Note: Prohibited for a long time without material work)

perfume crimping machine rotary.jpg

 

1

No power indication

No power or phase loss

Check the power supply and the box into a variety of power supply is appropriate

2

Cylinder does not move or malfunction

Solenoid valve has water short circuit

Wipe dry with water stains, tighten the solenoid valve terminal screws to ensure that the solenoid valve terminal is dry.

Solenoid valve without 220V voltage

Check the line status, first check whether the trunk relay in action, to the station with or without 220V power supply, if any, check the external line. If no, check whether the corresponding point PLC output.

Pneumatic plate valve inside the core of dirt

Clean the spool with clean gasoline, remove foreign body, such as damage to the need to replace the solenoid valve.

Improper adjustment of the throttle valve

Adjust throttle position When the clockwise rotation, the cylinder speed to accelerate; when counterclockwise rotation, the cylinder speed slows down.

3

Suddenly shut down, and sounded the alarm sound

Inverter failure or pressing the emergency stop

Check whether the alarm frequency, and if so, check the motor is intact. Release the emergency stop

 4

Open automatically when the corresponding station to detect the bottle did not respond

No gas source or each detection photoelectric position is incorrect or the input is not normal

You can manually test the various station action is normal, if normal, please check the splitter stop position close to the switch in the turntable is divided just stop whether there is induction to the state query can query.

 

Model YX-I magnetic pump filling machine

Before installation and use of the filling machine please read the manual carefully.

• Check the packing list and configuration of machine after getting the machine

• The machine enjoys one year guarantee,during which we take charge of the maintenance and reparation without charging our customer(excluding the case that customer operates the machine without following strictly the instruction)。

• The machine adopts the magnetic pump as the actuator .Turn off the power supply before dissembling the magnetic for cleaning and repairing least it cause the damage on the motor and filling part.

• The controlling part and magnetic parts are commissioned before shipping. Don’t dissemble these parts after receiving the machine.

• The supply power should be 220/50hz or 110V/60HZ

• The machine should be kept away from the strong interference source like air compressor/Arc Welding machine/High frequency furnace etc .

• The machine should be kept away from the High temperature source like ultraviolet oven in case the machine suffers the overloading;

• The machine should be placed on the dry place and never let the liquid or water splash into the radiator outlet in order to avoid the short circuit。

Basic parameter of three head magnetic pump filling machinery:

inside magnetic pump filler.jpg

 

Model

YX-I

 

Series

PLPE10-2010

YX-II

PLPE10-2011

YX-III

PLPE10-2013

 

Filling volume

≤20 bpm

 

Power

      40W

≤40  bottles/min

80W

≤60 bottles/min

160W

Flow rate

≤20ml/s(water)

Power supply

AC220V 50/60Hz

Filling volume

1ml-5000ml(Adjustable)

Outlet diameter

φ6mm(Standard)

φ8mmCustomizable

Filling error

≤±0.5

Relative Humidity

10%-85%,Non-condensing

Filling head

1 nozzle/2 nozzles/4 nozzles

Temperature

10℃-90℃

Machine materials

Stainless steel

Protection Level

IP 32

 

Size

385mm×295mm×210mm

 

Machine weight

15Kg(Excluding spare parts

485mm×295mm×240mm

22Kg(Excluding spare parts

685mm×295mm×240mm

37Kg(Excluding spare parts

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

three heads filling machinery tubes.jpg

Characteristics of magnetic pump filling machine model YX-I:
1. It adopts world-famous brand frequency control, and is equipped with imported high-precision multi-circle potentiometer and lockable dial, so the flow can be regulated to
be steady and accurate, with the negative deviation to be less than 0.5%, and the positive deviation to be less than 1.5%.
2. The magnetic gear stainless steel pump is originally imported from Japan, with reliable quality and long life.
3. Durable stainless steel cabinet.
4. With small volume, so can be operated conveniently.
5. Convenient for cleaning and sterilizing.
6. With full function, with automatic or manual. Can be operated
together with the production line.
7. Can be equipped with several filling nozzles, and the usual models include: single pump machine, double pump
machine and four-pump machine.
8. Can fill most types of liquids, including high-viscosity liquid.For instance, such agranular liquids as: medicine, chemical, oil, cosmetics and food.
9. The filling capacity of YX-I filler can be regulated from 1ml to 10000ml, and that of YX-I can be regulated from 10ml to
80000ml, and they can be conveniently regulated.

wooden case packing for two sets of magnetic pump filling.jp

essential oil bottles.jpg
II. Control panel

three heads magnetic pump filler.jpg

magnetic pump filling drawing.jpg

                                                                             (Take example with two nozzles)

1.filling materials 2.bottles 3output tube, 4、pump, 5、glass valve、 6、switch
for pump, 7、manual-control key, 8、regulation for
flow, 9、filling time, 10、counter,11、Interval,
12、Interval instructions, 13、setting,pre-clean,
working, 14、automatic,stop,manual, 15 Filling
instructions, 16、Power Switch, 17、Re-count to
zero, 18、Fluid tube, 19、Fluid pipe

Instruction on how to operate the magnetic pump filling machine:
a) Place the machine on the working platform.

semi automatic filler equipment.jpg

three heads filling machinery.jpg

magnetic pump filling machine.jpg

b) Put the raw material barrel and such vessels as bottles to
be filled in position.
c) Connect the power supply cord.
d) Turn the “flow control 7” to O.
e) Switch the "manual and automatic switch 14” to "manual".
f) Turn the "power switch 16” to “ON”.
g) When using is for the first time, the feeding pipe and
outlet pipe of the pump should intake the liquid, or filling the liquid slowly from the outlet pipe, so that when
working, the pump can transport the liquid from the raw material barrel to the bottles to be filled.
h) Switch "manual and automatic switch 14” to “manual”; switch the “working setting switch 13” to “working”, and the corresponding “pump 1 switch” to “ON”.
i) The “filling time 9” can be initially set to “05S00”, the indicator of “interval 11” to “0”. Press “manual start 18”, and slowly turn the “flow control” knob. At this time, the
liquid of the raw material is sucked in, and filled into such vessels as the bottles.
j) When the air or bubble in the outlet pipe has been completely exhausted, a proper filling speed can be
selected. Then switch “manual and automatic switch 14” to “stop” to enter standby.
k) Setting of the filling volume: Put the measuring glass under the filling nozzle. Set the “filling time 9” to a value greatly larger than the filling time for each time, such as
“99S00”, and then switch the “manual and automatic switch 14” to “manual”. At this time, the machine starts;filling. Observe the measuring glass; when the filling
volume reaches the needed volume, quickly switch the “working setting switch 13” to “setting” to stop filling.
The number displayed on the shining line of the “filling time 9” is the needed filling time. If it displays "0365",
we can set the “filling time 9” to “03S65”.
l) The setting of “Interval 11”: It can be set according to the time between two times of filling. If it is 2 seconds, the
indicator of the “interval 11” can be turned to 2 under the “automatic” working state.

three head filler magnetic pump.jpg

Attentions

packaging wooden case before shipping.jpg

wooden case packing for two sets of magnetic pump filling.jp

a) The reflux valve must be vertically downward, otherwise it will affect accuracy.
b) The filling nozzle must be vertically downward, otherwise liquid dripping will appear.
c) The curve of the pipeline should not be too small, otherwise it will affect the flow and accuracy.
d) The difference of the liquid levels of the raw material barrels should not be too large, otherwise it will affect precision.
e) For volatile liquid, please use it in the environment where the air is circulated.
f) Unsuitable for use with high frequency wave machines. g) Unsuitable for use with large-load equipment.
h) Please notice us of the characteristics of the filled liquid, so that we can choose different feeding and outlet pipes.

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