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USA CA regular customer for bottles capping tubes filling shampoo blending mix tanks equipments
Published by: PENGLAI INDUSTRIAL CORPORATION
Date:2016-03-26 10:33:45

Our USA CA regular customer last year (Oct 2015)Placed another order for several sets of machines including drying oven model YX-D10 Ten meters rotary tunnel
for drying washed bottles + model YX-AB100 semi automatic tubes filling sealing machine+two sets YX-PMC series blending tanks for shampoo as well as the jars
capping machine linear capper model YX-AC60; Last Decemeber we finished all the machine and kept them ready in our stock .
Three month later our customer called us for the pickup of these machine in
our factory and shipped them to LA port . We soon wooden case the machines and cleaned all the machines before loading them into one 40ft container .
As below there is the basic information for the happy business transaction:

Samples sent from customer for tubes filling sealing drying oven capping machinery:

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PO issued from customer for tubes filling sealing bottles capping drying machines plus blending tanks 2 sets:

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Testing video for machines respectively:

Model YX-PMC series blending tank

Model YX-AC60 single head capping machine

Model YX-AB100 tubes filling sealing machine

Drying oven model YX-D12

Wooden case packing for machinery:

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There are the machines description listed respectively as below :

►YX-PMC300L &YX-PMC1000L blending tanks:

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Basic parameter of tanks 1000L/300L

Technical Parameters 1000L Electric Heating Blending Tank
1. Full Capacity: 1200 Liters
2. Processing Capacity: 1000 Liters
3. Emulsification Part: with 11kw (Motor of Siemens), fixed speed of 2800RPM
4. Scraping blending: with 5.5kw Motor of Siemens, rotation speed
Of 20-60 RPM, with inverter of Delta for speed adjustment.
5. Three layer type tank with heating and cooling equipment
(1)  Inner Layer: SUS#316 4m/m
(2)  Intermediate Layer: SUS#304 4m/m (spiral Diversion layer)
(3)  Outer Layer: SUS#304 2m/m (heat preservation cotton)
6. Material discharging adopts tank bottom valve (2 inches)
Discharging.
7. Electric heating (1) heating rod with 36kw power (18*2groups)
8. Work platform adopts SUS#304
9. Operating control box adopts SUS#304
(1)  Ampere meter and voltmeter
  (2) Variable-frequency governor
(3) Temperature control and display
Other component controlling switches
10. Material
 (1)  Contact part with liquid:SUS316 (2) Other part SUS304

Technical Parameters of 300L blending tank
1. Full Capacity: 350 Liters
2. Processing Capacity: 300 Liters
3. Emulsification Part: with 4kw (Motor of Siemens), fixed speed of 2800RPM
4. Scraping blending: with 2.2kw Motor of Siemens, rotation speed
Of 20-60 RPM, with inverter of Delta for speed adjustment.
5. Three layer type tank with heating and cooling equipment
(1)  Inner Layer: SUS#316 3m/m
(2)  Intermediate Layer: SUS#304 3m/m (spiral Diversion layer)
(3)  Outer Layer: SUS#304 2m/m (heat preservation cotton)
6. Material discharging adopts tank bottom valve ((2 inches)
Discharging.
7. Electric heating (1) heating rod with 18kw power (9*2groups)
8. Work platform adopts SUS#304
9. Operating control box adopts SUS#304
(1)  Ampere meter and voltmeter
  (2) Variable-frequency governor
(3) Temperature control and display
Other component controlling switches
10. Material
 (1)  Contact part with liquid: SUS#316
 (2) Other parts: SUS#304

Application

The liquid detergent homogenizing blending tank is mainly applicable for formulation of the liquid detergent such as dishwashing liquid, shampoo, body wash etc.) The blending tank combines blending, dispersing, heating, cooling, pump discharging and defoaming (optional) etc. into one, making it the ideal equipment for manufacturers to formulate liquid detergent.

tank drawing.jpg

1. Product Features

Adopting frequency converter speed control, the all-round scraping blending is able to produce high quality product produced with different workmanship based on customer requirements.

♦A diversified high speed homogenizer, with intensive mixing of solids & liquid raw materials and fast dissolving of indissolvable materials like AES, AESA and LSA etc., saving energy and production time considerably.

♦Welding fabricated by three layers of stainless steel boards with body and pipelines bright finished, the tank is fully up to GMP requirements.

♦ According to different requirements of workmanship, the tank body can head and cool materials with the way of heating by steam or electricity and with convenient material discharging either by direct discharging or being configured with pump for discharging. 

2. Applicable Products     

inside blending tanks 300L 1000L (6).jpg              

1) Cosmetics

Skin cream, shaving cream, shampoo, toothpaste, cold cream, cold sun cream, cleanser, moisture cream, detergents, serums, moisturizers, hand cream and so on.

2) Daily chemical

Laundry detergent, hand sanitizer, toilet clean, automotive glass washer fluid and so on.

3) Pharmacy Industry

Latex, emulsions, salves (ointments), oral syrup, oral liquid and so on.

4) Food Industry
Sauce, cheese, nutrient solution, infant food, chocolate, saccharides and so on.

5) Chemical Industry
Latex, sauce, saponification products, paints, coatings, resins, adhesives, lubricants and so on.

►Single head capping machine model YX-AC60:

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Model No. YX-AC60
Applicable for Crown cap
Applicable bottle height 60-380mm
Applicable bottle neck diameter 16-50mm
Motor voltage 220v(customize)
Motor power 0.37kw
Production capacity 1200-1500bottles/hour
Machine size 600*210*900mm
Packing Wooden carton
Machine weight 150kg

capping head for jars.jpg

Adopts stainless steel material, the machine is corrosion-resistant and easy to clean. With compact structure design, it takes up small floor space.

Whereas, with high efficiency and reliability, it is a machine with high automation which requires only one operational personnel.

It is an automatic filling and capping equipment combining mechanism, electricity and pneumatics into one.
The machine does not require pre-buries anchor screws. After it is unpacked, place the whole machine on solid and flat floor and then adjust the machine leg screw height.

Use level gauge to correct any tilt to make sure every leg has even load bearing. Once adjustments are finished, connect and fix well the water inlet hose,
waste discharging hose, power supply and air source.

►Model YX-AB100 tubes filling sealing machine :

Below is the basic manual instruction about model YX-AB100 semi automatic tubes filling sealing machine


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tubes filler sealer semi automatic filling sealing tube.jpg

Plastic (composite) soft tube filling sealing machine

Instruction for use

Plastic hose (compound) filling and sealing machine instructions

Overview and use

tubes filling sealer illustration.jpg

Plastic (composite) soft tube filling sealing machine is mainly used in a transmission principle. Using slot wheel drive with a fixture of the rotary table by intermittent movement, complete interior and exterior heating, automatic filling and sealing, pressure code, trimming, finished product exit and a series of functions. Filling accurate measurement, stable heating time, adjustable, sealing beautiful, neat appearance, strong and health. Trimming is flat and level. The machine is set to 10, in addition to the artificial on tube, other all can be done automatically. The machine running stable and reliable, no noise and other pollution.

The whole machine and some related parts contacting material are made of high-quality stainless steel need to wash part selects the quick change device, easy unpick and wash. Some materials need to heating insulation, tank external heating thermostatic device can be mounted to the system. Those who use plastic pipe and pipe as the material of packaging materials, can be at ease to choose the machine. Is the cosmetics industry, pharmaceutical industry, adhesives, shoe polish industry as well as other related industry such as selection of great products.

 The main technical parameters of model YX-AB100 semi automatic tubes filling sealing machine

semi automatic tube filler sealer line.jpg

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1. Power supply: ~ 220 v + / - 10%

2. Power: 350 w * 2 250 w * 2

3. The filling quantity: 50, 100, 200, 100 (ml) (can be customized according to user's requirements)

4. Production capacity: 15-30

5. Measuring accuracy: plus or minus 1%

6. Overall size: 1250 * 550 * 550 (㎜)

7. The weight: 200 ㎏

8. Working pressure: > 0.4 MPa

►Model YX-D12 rotary drying tunnel for washed bottles

Application of rotary drying system

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1. chemical material,medicine tablet or pill,such as watered pills,water-honey bolus,honeyed bolus,condensed pill and Tibetan pill,etc.

2.all kinds of teas,herbs, flowers, green leaves,etc. 

3.various dried meat, like beef, pork, chicken,duck, fish etc 

4. powder for various material,such as spices, other food additives 

5. agricultural products,such as china date,nuts,grains,peanut,etc 

6.snakefood, such as melon seeds,photo chips,etc. 

The principle of  microwave drying

project for oven.jpg

Microwave is a sort of electromagnetic wave which frequency is 300MHz to 300GHz .The water molecule in medium materials is polar molecule,under the effect of the rapid change of electromagnetic field,its polarity orientation will alter with the changes of the external electric field with the high-speed,causing the movement and friction of molecule.so that the microwave field energy can be converted to heat energy in medium to rise the temperature of materials.accomplishing heating ,puffing and a series of physical and chemical processes ,and so ,microwave heating is achieved.

Main technical parameters:

tunnel.jpg  

Power supply

380V±10%  50HZ±1% 

three-phase five-wire

Microwave Output Frequency 

2450±50MHz

Microwave input apparent power

≤28KVA

Microwave output power

≥20KW

Microwave power adjustment range

0-30KW(adjustable)

Ambient temperature

-5-40C

Relative humidity

80%, Surrounding 

environment:no corrosive gas,

conductive dust and explosive gas

Overall dimension(L*W*H)

9400*840*2050 mm

Transmission speed

0-10m/min(adjustable)

Height of the inlet and outlet

60 mm

Microwave leak

accord with a country GB10436-89 

standards(<5 mw/cm^2)

Equipment safety

accord with GB-5226

Electrical safety standard

accord with a country GB16798-1997 

Food machinery health security index

Machine detailed pictures

inside tunnel for drying bottles details.jpg

Packaging pictures about our machine exported

wooden case packing.jpg

Guarantee: for all the machine, it claims one year for guarantee.(Excluded from the warranty are problems due to accidents, misuse , misapplication, storage damage, negligence, or modification to the Equipment or its components. ALSO THE EASY BROKEN SPARE PART IS NOT INCLUDED IN THE GUARANTEE)

Installation: after the machine arrive your factory,if you need,our technician will go to your place to install and test the machine and also training your worker to operating the machine (The time of train depend on you worker). The expenses (air ticket ,food , hotel,the travelling fee on your country) should be on your account and you need paid for the technician USD50 per day. also you can go to our factory to do training.

After service: If you get the problem on the machine ,our technician will go to your place to fixed the machine as soon as possible. The cost should be in your account.(as above).

®PENGLAI INDUSTRIAL CORPORATION LIMITED