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USA UT regular customer for essential oil filling plugging capping machine rotary filler capper equip
Published by: PENGLAI INDUSTRIAL CORPORATION
Date:2016-04-11 12:55:55

Our USA regular customer from Utah ordered several sets of machines since 2015 like  bottles turntable and magnetic pump filling machines .Recently about 1 month
ago they sent us the glass bottles samples and placed another order for our  model YX-50G essential oil filling line;
We spent only 15work days finishing every details on machines and run the machines sucessfully in our factory .Our customer is as well satified at our machine;
One weeks ago we shiped the machine to the USA port for our customer ;
As below there is the basic information for this sucessful business transaction:

Glass bottles samples sent from customer:

bottles samples for essential oil bottles.jpg

Payment slip for model YX-50G

robert TT fuer essential oil.jpg

Testing run video of machine essential oil filling

Instruction video of how to operate essential oil filling machine from A to Z

Wooden case packing of machines filling plugging capping model YX-50G

wooden case for filling machine USA.jpg

As below there is the basic information on model YX-50G filling plugging capping three in 1 machine:

Instruction videos of model YX-50G oil filling machine for 5ml-30ml tubes

Ⅰ: Notice before starting the machine.

1.     The machine is powered by single phase/220V alternative current; Confirm the right connection before turning on the machine.

2.     Check if the air pressure be connected in a proper way.

3.     If there are any foreign objects on the machine and in the mould,Remove the foreign objects;

4.     Confirm the hoses connected with peristaltic pumps be placed into the materials tank;

5.    Check if the filling nozzles be aligned with the bottles mouth,capping heads with the bottles;

Ⅱ:Basic Data of model YX-50G essential oil filling capping machine

PENGLAI  essential oil filling .jpg

 Power:   ~220V

 Current:   7A                

 Frequency:    50HZ

 Air pressure:   0.7MPa

 Power:    1100W

 Size:1900*1550*1850mm

Weight: 485 kg

 Filling volume: 1ml to 150ml

Ⅲ:Operation Precess:

close picture for essential oil filling.jpg

1.     Start-up Screen

start up screen for machinery filling.jpg

   Click the Window in English then begin next step

2.     Monitor Operation.

monitor operation.jpg 

(1)Current Capacity

current capacity.jpg

The capacity setting indicates the products output needed; The machine will stop automatically when the pre-set capacity targets the current capacity;
each station view.jpg

Each station view in the monitoring screen.

each station view.jpg 

Monitoring data from Rotary starwheel motor

(1)    Alarming

alarming.jpg

  Indication of the current station of machine and error in the machine.

(2)    Manu/Auto

Manu.jpg Manu/Auto, Switch between the two buttons according to the operation requirements;

start.jpgAutomatic Procedure, select this button from Manu/Auto orders,the machine will be operated automatically;

stop.jpgAutomatically stop. Press this button the machine will stop to operate, even if there is no any alarming signs;

clear.jpgAutomatically clear,Press this button to remove the semi-products in the如果要star wheel,then the machine will stop automatically;

turntable cleaning.jpgThe sign functions that when there is no the inner plug detected in the bottles the starwheel will stop to rotate; Re-place the inner plug on the bottles, press the button the machine will re-start;

Ⅳ.Manual operation

manual operation.jpg

  Manual Operation: It indicates that Activate each act in the machine separately in order to customize and commission the machine before normally operation;

(1). Manu/Auto

 bottles feeding.jpgBe sure that the Manu order be selected. The sign in the left is the Manu situation;

Bottles-feeding cylinder

star wheel motor.jpgThe feeding cylinder means that the materials will be guided into the chute by the bottles feeding cylinder which will subsequently push the pneumatic elements guiding the bottles into the station of the starwheel;

(2). Turnplate(starwheel)

star wheel motor.jpgPress the button on the Manu situation,the starwheel will rotate by one station。

(4). Station Action。

station action.jpg

(1. Station: Function according to its use.

(2. Action: Operate the action separately.

(3. Single cylce: The mode can operate the machine by integrating one station with the other. It is mainly for the commissioning of machine; .

   Notice under the Manu mode:

(1.    Be sure the material be placed correctly on each station;

(2.    Be sure the action do not damage on the materials before activation

(3.  Be sure there be some containers holding the liquid when testing the filling station

4.Parameter setting

parameter setting.jpg

(1). Filling speed refers to the rotational speed of the electrical machine in the filling machine (the peristaltic pump) and it may be adjusted on the filling machine.

(2). Filling volume refers to the filling weight and it uses the pulsed quantity of the electric rotating machinery in the filling machine to control the electromechanical circle number to reach the needed filling volume.

(3). Bottle feeding sensing time: on the bottle feeding conveyor belt, the bottle is delayed to push up and the cylinder is sent back after the optical fiber tests the bottle.

(4). Insert in place delay refers to the standing time after the pressure lever pushing the inner plug on the bottle

(5). Lid in place delay : is the same as the inner plug one.

(6). Capping time: is the position we adjust the cap to clamp.

 turnplate setting.jpg(7).The data in the form is the parameter from the turnplate motor which mainly functions to adjust the rotatation speed and acceleration time for starting the turnplate;

  Notice: Do not adjust the parameter in the form at your will;

5. Station Selection

station selection.jpg

 The station selection is developed in order to operation the machine more conveniently and agilely; the User can choose which station should be activated and which be not; For every selection at least one station is under operation; The button for each station is cut off from power therefore the station controlling button must be controlled by hand;

Notice:Please select working station after stopping the machine;

Ⅳ.Machine close pictures& drawing of model YX-50G filling pressing line:

drawing of essential oil filling machine.jpg

drawing of filling line.jpg

size of perfume filling line.jpg

Station explanation:

  (1). Bottles feeding:Vibrate bowl feeding the bottles,pneumatic elements guiding the bottles into turnplate,then the pneumatic elements retreat;

  (2). Bottles pressing: Due to the free fall from the bottles fed by the pneumatic elements,the sation makes the bottle reach the bottom of holder;

  (3). Filling station: Fill the liquid into the bottles; the station works together with the peristaltic pumps;

  (4). Robot feeding: the robot feeds the pump into the bottles.

  (5). Pressing Station: Tighten the bottles with the pump;

  (6). Output: moving the final products out of the turnplate

2.Detector Switch

  (1). Vials feeding station

bottles switch.jpg

[1]. Bottles-in cylinder: Guide the bottles in chute into the turnplate

[2]. Original point:: Bottles-in cylinder original place

[3]. Bottles-in Position: the sign of bottles in proper position

[4]. Feed-in sensor: The 2pcs of fibers detect the position in the chute; Either of the fiber cannot detect the bottles then the bottles-in cylinder will not work;.

     Preceess:

          Vibrator feeding bottles

                      ↓

                 Bottles sensor fiber → bottles-in sensing time

                     +               +

              Original point clinder     Turnplate original point

                                       ↓

                                Bottles-in cylinder(forwarding) → Position switch

                                                         ↓

                                                 Bottles-in cylinder(retreating)

Notice: The machine is operated under fully automatic mode; take notice of the detecting switches

(2). Filing station

filling station.jpg        

[1]. Bottles-sensing switch: Detect the materials under the station and activation of station;.

[2]. Positioning cylinder: The detecting switch detects there is the material below the station the cylinder will position the material;

[3]. Bottles position origin: The switch is the mark for action-complete of stations and turnplate action;

[4]. Bottles position reaching: The position cylinder completes the reaching of bottles

[5]. Nozzles pressing cylinder: Reach the filling nozzles into bottles;

[6]. Nozzles pressing original point: the nozzle retreat on the origin point;

[7]. Nozzles reaching: detect if the filling nozzle reach into the bottles or not

Process:  Turnplate acts → bottles detecting switch → Station standby if there is no material

                                    ↓ (material there)

                              Bottles positioning cylinder

                                    ↓(start)

                               Bottles reaching

                                    ↓

                               Nozzles pressing cylinder

                                    ↓(pressing)

                               Nozzles reaching

                                    ↓

                                 Filling starts up

                                    ↓(filling time)

                               Filling pressing cylinder

                                    ↓(rising)

                               Nozzles original point

                                    ↓

                               Bottles position cylinder

                                    ↓(Retreat)

                               Bottles position origine(filling station completing) 

(3). Pump pressing station

pump pressing machines.jpg

[1]. Bottles station detecting switch: Detect the materials under the station and activation of station;

[2]. Positioning cylinder: The detecting switch detects there is the material below the station the cylinder will position the material;

[3]. Bottles position origin: The switch is the mark for action-complete of stations and turnplate action;

[4]. Clamping cylinder: Clamping the pump;

[5]. Clamping origin: Clamping in a loose situation;

[6]. Clamping reaching: The bottles reaching into the station

[7]. Pump reaching detector: Vibrator bowl guide the inner plug into the chute then detect if the inner plug be placed rightly in order to activate the next action;

[8]. Pump cylinder: take and place the pump

[9]. Pump horizontal moving cylinder: place the clamped pump on the top of bottle in the turnplate;

Process: Turnplate acts → Bottles detecting switch→ Stand-by

           ↓                  ↓(material there)       (No material there)

     Pump reaching detecting

           ↓                   

        Pump reaching     +   pump cylinder moves up-down(Pressing)

                              ↓

                     Pressing reaching detecting switch

                              ↓

                         Pump-clamping detecting switch

                              ↓

                         Complete pump-clamping

                              ↓

                    Pump cylinder up-down(Upward)

                              ↓

                 Pump cylinder reaching origin point

                              ↓

                       Pump horizontal moving cylinder

                              ↓

                       Horizontal moving reaching

                              ↓

                       Pump cylinder up-down(downward)

                              ↓

                       Pump up-down moving reaching

                              ↓

                       Pump staying time

                              ↓

                       Pump clamping cylinder loose

                              ↓

                       Pump cylinder up-down(Upward)                          

                                ↓

                       Pump horizontal cylinder (retreat)

  (4). Output station

output station.jpg    

The same working principle as the above-mentioned pump-pressing station;

Ⅴ.Maintenance

samples for essential oil.jpg

1、It is necessary to check and maintain the machine to elongate the machine and optimize the function of machine;

The working machine should be maintained every three month; The bearing and gear transmission part must be lubricated with the grease; The lubrication must be done periodically; The slide way oil (N68) should be added into the part like reciprocating mechanism motion or lifting two times every day; The automobile oil(N68) should be added into the rotary or swinging parts; Every half month add the grease into the cam slot; Every month one time for oil nozzle by adding the grease;

2 Never use metal tools to hit or scrape the surface where the bonding is conglomerated on the parts like components or mold.

3.If the machine stops running for a long time add the grease for lubrication in the parts like transmission or bearing part; Also treat the machine with water-proof protection。

4 Never put any objects on the machine lest it damage the machine.

5. Clean the dust inside the components periodically also check all the screws and fix any screw loosened.

6. Check the screws in the terminals for wiring at a certain time and be sure the screw is fixed;

7.Check if there be any loose station in the stretched wiring path from the electric boxes ; If the part is too loose re-fix the screw in order to avoid the abrasion or damage in the insulation layer which may cause the electric leakage;

8. Check the easily-worn pats and change the damaged one on time;

Output of filled-plugging-capping from model YX-50G filling capping monoblock:

samples for essential oil.jpg

filling machine details.jpg

Ⅵ.Packaging & Transportation

Never lay the machine horizontally or upright down ; Dissemble the foot of machine and fix the whole machine with the bottom of crate .The machine should keep still in the crate without any loose from the crate or shake station during shipping;

The packing of machine should be neutral; When moving the machine please use the forklift truck or crane and move the machine from the bottom in stable movement; Notice the illustration in the picture as below; when hoisting and swinging the machine the crane should not be allowed to contact the machine. Fix the machine with 4pcs M16X200 of bolts then link the cranes and the bolts for hoisting and swinging of machines. Meanwhile to cushion the protection objects under the machine. Use the strut for stable hoisting if necessary (illustrated as below in fig)

wooden case packing.jpg

wooden case packing for perfume filling machine.jpg

Before unpacking the crate check if there be any damage on the crate; If any damage occurs on the crate do not open the crate and contact the shipping company immediately; Open the crate under the scrutiny from the shipping workers and record the process;

As far as the safety is concerned the distance from the ground for the forklift truck should be kept below 1m; If using the crane moving the machine the distance should be kept from 2meters to 2.5meters

Ⅶ. Common Faults & Trouble-shooting

   Fault

 Trouble-shooting

No working when starting the machine

Check the supply power

Bottles delivered along the conveyor at the unstable condition like falling ,shaking;

 

Adjust the bottles clamping part

 

Filling head deviated from the bottles

Adjust the filling head

Dripping of filling liquid

Adjust the back suction speed and volume

No action from capping cylinder or peristaltic pump

Adjust the position sensor

Capping effect loose

Adjust the capping structure

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