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USA Miami & Bangkok customer for vacuum capping machine semi automatic for glass jars
Published by: PENGLAI INDUSTRIAL CORPORATION
Date:2014-03-08 10:48:15

Our America customer Francisco Diez  Miami, FL 33142 places the order about 4 heads YX-30B vacuum capping machine semi automatic for glass jars for his bottles

pictured showed as below with sizes:

photo.jpg

180mm high, 73mm lid diameter,70mm as inner diameter

130mm high, 56mm lid diameter,53mm as inner diameter

78mm High, 66mm lid diameter.63mm as innner diameter

The vacuum capping machine semi automatic should be customized according the height and added with another two moulds for completing three jars .here is the pictures of the vacuum capping machine

semi automatic model YX-30B

bottle_vacuum_capping_machine.jpg


Below is the basic description of this kind model YX-30B semi automatic vacuum capping macine

This series capping machine is researched and produced by ourself with years of production experience;

is the domestic original creation, it uses a vacuum pump to vacuum, available high vacuum degree,

capping torque and vacuum level can be set on demand compatible with a variety of different shapes and sizes of bottles for capping, strong compatibility and easy to adjust.

The main pneumatic and electrical components are from world famous brands, stable and reliable performance.

Widely used in glass bottles with tinplate caps vacuum capping for the food, canned food, beverages, condiments, health care products and other industries.

1.2  Main technical parameter of model YX-30B vacuum capping machine semi automatic for glass jars:

 

Power supply: AC220V/50-60Hz

Capping speed: 1200-1500bph

Power: ≤1.3KW (include vacuum pump)

Cap diameter: Φ30-Φ85mm 、Φ85-Φ110mm

Bottle height: 50-180mm 、120-250mm

Bottle diameter: Φ30-Φ80mm  Φ80-Φ150mm

Limiting vacuum degree: -0.08Mpa

Capping torsion: 5-25N.M

Air consumption: 0.5m3/0.7Mpa

 

转盘式半自动真空.jpg

 

 


Mr Jo from Bangkok ordered the single head vacuum capping machine model YX-10B two weeks ago ,and now we finished manufacturing .Thus below are the pictures for the machine from

every aspects .

packaging case for machinery.jpg

with pump vacuum capping machine.jpg

back of vacuum capping machine.jpg

Here is the manual book of this vacuum capping machine Model YX-10B

Ⅰ.Structure and working priciples

VACUUM CAPPER SEMI AUTO.jpg

(1)Working principles and functions

This machine is consisted of machine frame, upper mould down mould, capping structure, vacuum system,

electric and pressure control system. Working as: put the glass with caps into the down mould, then put the down mould down

to the center of the capping head by hand. Then the machine will be automatically capping with vacuum. 

 This machine has below functions as:

2.1.1、when you put the down mould to the center of the capping head, the machine will automatically capping with vacuum;

2.1.2、The lowest vacuum set function: if the machine can not reach  the vacuum degree as set before, the machine will not working for the next procedure;

2.1.3、capping torque function: The capping head is moved by air cylinder, and can be adjusted by pressure;

2Main structure and components

2.2.1Vacuum pump and vacuum tankVacuum pump and vacuum tank is used to achieve vacuum function,

the vaccum pump should be with vacuum oil, half of vacuum oil inside is ok. Not allowed to use the machine if there is no more vacuum oil inside.

vacuum capping pump for glass jars.jpg

Pls connect the vacuum pump and vacuum tank as above picture and supply power

 

2.2.2capping structure

 capping heads drawing.jpg


Capping structure

The capping head is moved by cylinder to lift and down, when the capping head is down to capping and reach the vacuum degree as set before, the capping head will move to the next procedure.

The capping torque can be adjusted by capping pressure button on the control panel(As you can see in the control panel)

The red rubber inside the capping head is the easy wear part, need to check and change often. When capping, the capping head must put tight to the caps,

you can put something inside the down mould to achieve different heights. But the height can not be too much, or if it is too height, you can not achieve vacuum function,

but if it is not enough height, it can not be capped. Usually the distance for the caps and top of the down mould is 16mm-19mm.

 

2.2.3Down mould and bottle holding device

 mould in details.jpg

 


Picture4down mould/bottle holding device

When the down mould is pushed into the center of the capping head, the down mould to position detect has a signal,

then the bottle holding cylinder hold the bottles tightly, the upper mould will be down to capping with vacuum,

when finish, will to move to the next procedure.

Main parameter of YX-10B vacuum capping machine semi automatic:

1.    Voltage:AC220V 50~60Hz

2.    Power:≦100W

3.    Air pressure:0.5~0.8 MPa

4.    Air consumption:≤0.2m3/min

5.    Capping diameter:Can be customerized

6.    Bottle sizes: Can be customerized

Installation

1.The machine must be in a clean and safe place

2.Be sure the emergency stop is available(picture 5)

3.    Supply with power to check

4.Connect the machine with gas pipeline to the oil and water separator , adjust air pressure to 0.6Mpa

5. Connect the vacuum tank to the machine. Make sure no gas leak.

1.   Control panel operation


panel of vacuum capping machinery.jpg
Picture 5

The control panel consist of capping pressure table, capping pressure adjustment, counter, power switch, vacuum adjustment and emergency stop.

5.1.1 The capping pressure adjustment can be used to adjust the capping torque, when it is clockwise, the pressure increased, the capping torque is stronger, when it is counterclockwise, the pressure decreased, the capping torque is smaller.

5.1.2 Emergency stop, when something emergency happen, push the emergency stop switch, then the machine will be in safe situation

5.1.3 The counter is to count how many glasses you have produced, if you put the reset button, the counter will be count as

zero.

5.1.4 If need to adjust the vacuum degree, push the “M” in the vacuum adjusted table, and it will display”St1”, push “”“” to adjust.

2Oil and water separator and pressure and adjustmentAs picture 6


oil water seperator pressure adjustment.jpg

Oil and water separator is consist of hand control valve, 

pressure adjust, air pressure table, oil adjust, air filter and lubricator

Hand control valve is to turn on and off the whole air

supply of the machine

Pressure adjust is to supply the pressure to the machine, when it is clockwise,  pressure increased, when it is counterclockwise,  pressure decreased.

Air pressure table is to display the machine working pressure

Oil adjust is to supply oil to the machine, when it is clockwise, the oil decreased, when it is counterclockwise, the oil increased

Air filter is to remove the water of the compress air, when the pressure of the oil and water separator is zero,

the air filter will be remove the water automatically.

Lubricator is to supply oil for the machine, first need to shut off the air supply, and put some oil into the lubricator, about 2-3 months per time.

 

Notice

1.    Clean the machine after usedneed to shut off the power and gas supply first)。

2.    Clean the air filter

Fully automatic vacuum capping machine linear model YX-160B

Fully automatic glass jars vacuum capper equipment Model YX-RC3050


 

wooden case for exporting.jpg

Installation: Our Company will fix and test the machine well enough before delivery and your company can use the machine directly in your factory without any more adjustments.

At the same time, your company operators can go to our factory and our technicians will teach them how to install, operate and maintain the machine. If you need our technicians to do fixing,

testing or servicing abroad, you need to do with correlative charges.

 Our machine is guaranteed for one year in which we will supply you with spare parts and services free of charge, man-made damage as well as the delivery cost of the spare parts excluded.

When you have problems in process, please feel free to contact our technicians.

PENGLAI INDUSTRIAL CORPORATION LIMITED