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South Africa customers order semi automatic different sizes tubes filling ultrasonic sealing MC
Published by: PENGLAI INDUSTRIAL CORPORATION
Date:2017-03-16 16:03:22

Yesterday we received the customers from South Africa who ordered our machine model YX-009 semi automatic tubes filling+ultrasonic sealing machine. Since they got the machine model YX-009 and after running the machine for nearly one month without out any hitch our

customers decided to visit our factory for futhur business cooperation. We then in our factory spent all the afternoon from 2pm to 8pm keeping talking different project. Very lucky that we both party had a great talk and signed a long business cooperation aggreement;

As below there listed for the basic information for our first order on model YX-009 tubes filling ultrasonic sealing machine:

Payment proof for model YX-009 tubes filler sealer equipment semi automatic:

Payment proof against model YX-009 filling sealing.jpg

Samples sent from South african customers

Tubes samples for filler sealer.jpg

Testing run of model YX-009 ultrasonic filling sealing machine

Wooden case packing for filling sealing tubes filler sealer equipment model YX-009

Wooden case packing for filling sealing model YX-009.jpg

As follow there given the basic description on model YX-009 Tubes filler ultrasound sealing equipment:

Model YX-009 single head filling Machine inline with ultrasonic sealing machine function and application

1.Use ultrasonic to weld plastic soft tube tail. Do not need any adhesive or filler or solvent when welding, do not consume large amounts of heat, and easy to operate, high welding speed, high efficiency.

2.This machine is widely used in toothpaste, cosmetic, medical product, food and industrial tubes etc.

Main parameters of simple inline filling sealing machine tubes filler sealer semi automatic:

YX-008 filling tubes sealing equipment (1).jpg

5pcs for filling sealing.jpg

Model YX-009
Power Supply 220V/50HZ/Single phase
Power 1500kw
Frequency 20Khz
Tube Length 40-280mm
Tube Diameter 10-80mm
Filling volume A:5-30ml   B: 6-60ml   C: 10-120ml    D: 25-250ml   E: 50-500ml (Optional)
Size 735*6701300mm
Weight 130kg

► Sealing  Machine layout

drawing of filler sealer.jpg

1.Main body  2.Sensor  3.Tube Hight adjustment  4.Front mould  5.Back mould  6.Cutter 

7. Gas-pressure meter  8.Gas-pressure adjustment  9.Emergency button  10.Start button

11.PLC   12.Holder  13.Moulds gap adjustment  14.Power lamp  15.Power switch

17.Tune   18. OSC check  19.Over load lamp  20.Loading meter

(Remark: Pls checking the Front mould Screw if with strong lock, as Afraid when the transportation and screw is loose)

Machine actual in stock ultrasonic tube sealer:

ultrasonic sealer equipment.jpg

►PLC

1.Press to English to next page , and press Auto to manual 

TOUCH screen for filling sealing (1).jpg

►Sealing part

Motor start : this is for control the Tube holder running

Feeding cylinder start:  this is for control the Tube holder feeding

Ultrasonic cylinder start: this is for control the up mould and down mould working.

Trimming cylinder start:  this is for control the cutter

Fill Cylinder : This is for control the Filler head cylinder star or Stop  when manual

Fill start:  This is for control the filling star or stop when manual

Ultrasonic start: This is for control the frequency, this is same as the “18. OSC check”

Tube Orientation on : this is for control the Sense off/on

Time setting:  This is for Adjusting the Delay time/ Welding time/Holding time

Delay time : 0.80   

Welding time: Tube Dia 20,the time will about: 0.20, 

Tube dia 30,the time will about 0.40

Tube dia 40, the time will about 0.50

Tube dia 50, the time will about 0.7

Holding time:  0.35

►Filling part

filling part.jpg

►Operation process

ultrasonic tubes sealing illustration.jpg

1.Connect power and compressed air correctly (suggest 0.5MPa).

2. Press the Power switch

3. Press ‘OSC check’ button and set ‘Tune button’ at the same time, Pls using the screw on the Tune button, you can turn to Left or Right, while find the minimum of  ‘Signal light’ (it will about low than  1A) fixed ‘Frequency adjustment’. (do not press ‘OSC check’ continuously, press it intermittently)

4.Put tube on the holder.

5.Press ‘Ultrasonic cylinder start’, front mould and back mould will be closed. set ‘Moulds gap adjustment’, let two moulds just touch and no gap. Press ‘Cutter controller’ and confirm the cutter will work smoothly.(need to put the plastic tube on the tube holder when you adjusting)

6.Set front mould and back mould and cutter at original position.

7.Put tube on the ‘Holder’ and press ‘Feeding cylinder start’, the tube will run between two moulds. Adjust the height of holder if necessary. (suggest tube is higher than back mould 2 to 3 mm)

8.Make tube back to original position.

9.Set to auto status, turn on sensor if tube has color code otherwise turn off it.

10.Press ‘Auto’ the machine will work automatically.

Remark:  Pls also read the machine install video for reference !!!!

►Tubes filling-sealing samples

ultrasonic tubes sealing equipments.jpg

tubes sealing samples for South Africa customer (3).jpg

tubes samples for ultrasonic sealing machine.jpg

►Failure and remedy

 Failure

Cause

Remedy

Machine doesn’t work or work abnormal

No power or compressed air

Connect power and compressed air

Low compressed air pressure

Enhance air pressure

Plastic overflow or not good after welding

Two moulds too closed or too parted

Adjust the gap between two moulds

rough edge after cutting

Cutter blunt

Sharpen cutter or replace sharp one

Cutter has large gap between back mould

Make cutter touch back mould

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