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Russian customer orders fully automatic line olive oil filling metal caps capping labeling equipments
Published by: PENGLAI INDUSTRIAL CORPORATION
Date:2015-11-27 16:43:02

Our russian customer in Moscow ordered one(1*) whole set of olive oil filing line ; the line includes the machines such as

1.model YX-5030 piston filling machine
2.model YX-AC40 ROPP capping machine
3.model YX-650A double sided labeling machine
4.Nitrogen gas flushing function after filling
5.Accumulation turntable for collecting final product

our customer sent us one boxes of bottles and ropp caps for us to design and manufacture the machine accordingly .One month we

spent finishing manufacturing the whole line and tested for our EU customer who got rather satisfied at our effort and machines.Recently

our customer assigned the shipping company to collect the machines in our factory .

As below there is the basic informaiton for this sucessful business transaction:

Samples sent from EU customer

labeling filling capping bottles samples.jpg

Contract signed &stamped by us and DHL to our Russian customer

contract sent to customer.jpg

Payment proof against filling line automatic:

ropp FILLING line.jpg

Video for testing line filling capping labeling for our Russian customer

Wooden case packing of filling line:

container loading system.jpg

 

As below there is the basic description &introduction one by one :

►Model YX-5030 four heads piston filling machine

piston filling machine automatic 4 heads.jpg

The 4heads olive filling machine,controlled by the microcomputer,combines the photoelectricity with pneumatic operation,

thus widely is applied for the liquid filling of  the agriculture chemical、solution、liquid detergent、cosmetic as well as olive.The filling volume is precise,foamless and stable.

The machine can fill the liquid with the range from 25-1000ml,meanwhile there is no special requirement on the shapes of bottles.That is to say,it can fill the liquid for the normal bottles as well as the irregular-shaped bottles.

four heads filling machinery model YX-5030.jpg

Model       YX-5030

Filling range     503000ml

 Filling speed        20-30b/mfor 500-1000ml liquid

 Accuracy ±1%

Power/suppy power  0.8kw220v

Working pressure   56kg/cm3

Air consumption   0.5-0.7mpa

N.W 500kg

Outer dimension      2000×800×1900mm

Mark:The filling nozzles can be designed and manufactured according to requirements  from customers on the filling range and filling speed

touch screen for filling machinery.jpg

Filling speed adjustment

Filling speed adjustment has the following 6 factors:

1, the speed of the product is determined by the viscosity of the product and the length of the suction pipe.

2, filling speed depends on the diameter of the filling head, the diameter is large, the speed is quick.

3, the product of the bubble level. The product filling speed of the high bubble should be slowed down.

4, how much is the filling quantity.

5, the accuracy of the filling quantity, adjust the filling time of each cast.

6, adjust the filling speed (that is, the speed of the servo motor).

General trouble shooting and processing

touch screen for filling machinery.jpg

1)Touch screen is not shown, but the indicator light

Fault cause:

Check whether the fuse is burning, or the contact is bad, replace or reinstall the fuse.

2)The output indicator of the programmable controller has an output indicator, but the solenoid valve does not work.

Fault cause:

Upon examination of the solenoid valve failure, is the key to the programmable controller in the electrical damage, can replace the same type of intermediate relay, fault can be ruled out (this fault is very rare).
3)The main head there is a leak in the shutdown.

Fault cause:

The filling head cylinder does not move up and down, replaced PTFE head, check on the stingy joints have gas, or replace the filling valve, can be ruled out

4)After filling in a number of bottles do not fill

   Fault cause:

♦Check whether the bottle counting electric eye, if not counting adjustable electric distance, so that it can reach the count;

♦ Check that the liquid level indicator is black, if it is white, and the liquid level is fluid, and can be filled with black

♦ Check the magnetic switch cylinder after the dive, the light is bright, if not bright, adjust to the light.

♦Check the back of the servo motor is close to the switch is bright, if not bright, adjust to the light.

5)Individual valve or cylinder action to slow down or do not work.

Fault cause:

♦The general situation is caused by the fault of the control valve, first check to control the output of the output of the display lamp (in the lower left of the programmable controller) work is normal, confirm the normal operation of the following check.

♦Magnet coil plug for transposition of the solenoid valve, if change the position of the fault, indicating that the electromagnet coil is damaged, replace the coil after failure can be ruled out.

If the valve group of the emptying port does not stop to have a lot of gas, the system has a more serious leakage. Can check the internal sealing condition, if damaged, should be replaced. If the fault can not be ruled out, can check the valve spool movement, see if there is a card phenomenon or the seal is damaged, and repair, if damaged more serious, it should be replaced by the entire valve.

6)Servo motor alarm.

Fault cause:

♦Check whether the PLC on the F**, if it is to turn off the power, and then open up to manual operation, a number of seconds after the manual injection, and then press the manual back to zero.

►Nitrogen gas flushing system

nitrogen gas system for filling line.jpg

gas flushing system for connection during filling.jpg

nitrogen gas flushing system.jpg

►Model YX-AC40 ROPP metal caps capping machine

YX-AC40 Automatic ROPP capping machine for olive bottle with metal caps with protective chamber

automatic inline ropp caps capping.jpg

automatic ROPP capping machine with button controlling system

capper equipment.jpg

Capping heads for ROPP capper

The capping machine is a suitable equipment for roll-press-sealing the Aluminum caps for the plastic bottlepet bottleas well as glass bottle.It precesses the screw-press capping for the bottle under the rolling press from hobs,automatically feeding bottlecaps,removing the reverse caps .The capped bottle favors the characteristics like the stable capping effect,convenient uncapping,so that it function as conterfeit and anti-theft

ropp capping machine process.jpg

Model YX-AC40

Supply powder (V/Hz)     AC 220/50  380/60

Capacity (m/min)  4000B/M

Cap size (mm) 250-1000

Application       Alum-caps

Air exhaust from Vacuum pum (m3/h)   5KG

Outer dimensionL×W×H(mm)        2000×1000×2300

N.G (kg) 520

Drawing of ROPP capping working process(taking example as automatic line with conveyor platform)

drawing of capping machine.jpg

How to operate model YX-C25 Single head ROPP capping machine

inside ropp capping machinery.jpg

The feed container moving on conveyor belt are feed into an in feed star wheel through In-feed worm, star wheel bringing the container below the sealing head in the subsequent indexing part, mean while the bottle pickup a cap from the delivery chute of cap filling bowl, where the body and the neck of the container are positioned below the rotating head, where the sealing head is performing perfect operation of threading & sealing.

Salient Features :

inside ropp capping machinery.jpg
The unit is made compact & versatile.
S.S. Slat conveyor
S.S. Elegantly Matt Finished Body
Built in front control panel
Vibratory Bowl
With A/c Frequency Drive

►model YX-650A double sided labeling machine

double sided labeling machinery.jpg

The labeling equipment is for the round bottle labeling in the industry like food、oil、pharma、wine、cosmetics and so on.

The machine with elegant design can be easily operated and maintained by the common worker,

who requires no special training in operation this machine.Just give a simple adjustment to produce another product when you want to swap the different kinds bottle labeling.

 labeling machine capping line.jpg

                                                                Metal caps capping+labeling line

The bottle labeler is thus out from as below-mentioned characteristics:

1:The main body of equipment is made of SUS304 and advanced Aluminum products.

2:The labeling heads is driven by the stepping motor that is imported from Japan.

3:All the light sensor equipment is imported from both Japan and Germany

    4:PLC Controlled by the human-machine interface with 60 memory units

5:The machine is the best choice for single worker’s operating.

6:The machine has the function as bottle-uprighting,bottle-distributinglabelingflating as well as counting.

7:The positionheightangle of labeling can be adjusted easily.

8:Equipped with the conveyor belt,the machine is applied to set of the production line.

Basic parameter of double sides labeling machine

two sides labeling machinery.jpg

Voltage   

220V, 50HZ

Power

2KW

Labeling Speed

20-120bottles/min, 150-200bottle/min

Labeling Accuracy

±1mm

Printer to use air

5 kg/cm2

Object Size

30-200 mm(H),30-100 mm(W)

Label Size

25-300 mm(L),20-180 mm(W)

Roll Size

76 mm(Inside),380 mm(Outside)

Dimension

3048(L)×1500(W)×1600(H) mm

close pictures for labeling machinery.jpg

►turntable for accumulation of final product

collecting turntable for final product.jpg

 After-sales for production filling line olive filler capper labeller equipment:

filling line machinery into car to port.jpg

Guarantee: for all the machine, it claims three years for guarantee.(Excluded from the warranty are problems due to accidents, misuse , misapplication, storage damage, negligence, or modification to the Equipment or its components. ALSO THE EASY BROKEN SPARE PART IS NOT INCLUDED IN THE GUARANTEE)

Installation: after the machine arrive your factory,if you need,our technician will go to your place to install and test the machine and also training your worker to operating the machine (The time of train depend on you worker). The expenses (air ticket ,food , hotel,the travelling fee on your country) should be on your account and you need paid for the technician USD50 per day. also you can go to our factory to do training.

After service: If you get the problem on the machine ,our technician will go to your place to fixed the machine as soon as possible. The cost should be in your account.(as above).

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