SHENZHEN PENGLAI Industrial Corporation Limited
SINCE 2003
CERTIFICATES
CONTACT US

Email:jackdu999@yahoo.com

Tel:+86-755-86718316

WhatsApp:+86-15811882441

Philippine customer purchased semi automatic filling vacuum capping line for thicky cream production
Published by: PENGLAI INDUSTRIAL CORPORATION
Date:2015-07-31 09:29:20

Two weeks ago our customer from phillippine customer ordered two(2*)sets of machines : one is pneumatic filling machine for thicky materials like honey;
the other vacuum capping after filling the materials into the glass jars . After receiving the bottles samples sent from our customer we soon finished manufacturing of our model YX-LC06 filling machine plus model YX-30B vacuum capping equipment.
when watching our testing video and final product pictures our customer got rather pleased with our filling-capping machine.
As below there is basic information for this sucessful transaction international trading:

Payment proof for filling capping machine semi automatic filling line:

payment for Vacuum capping.jpg

Samples of jars sent from south-eastern asia customer

jars capping filling.jpg

Testing run of videos for filling machine model YX-LC06-1000ml:

Testing run of videos for vacuum capping machine model YX-30B

Wooden case packing for filling capping machine with marks

wooden case packing for filling machine.jpg

wooden case for vacuum capping (2).jpg

As below there listed the basic description of jars filling capping machine semi automatic filling line:

The customized filling machine for sticky materials model YX-LC06 is the updated machine based on the model YX-LC02 cream filling machine .

The custom cream sauce filling machine is characteristic with convenience in operation and elegance in appearance when adapted with piston and push-pull rod structure.

The machine can fill the high viscosity&low fluid materials like peanut butter because the machine works causing the vacuum tube which can suck the materials with more powerful force.

The sticky materials filling machine functions with advantage of quantity filling/filling at uniform moation/adjustable speed as well as boosting pressure for materials filling.

All the control parts and acutator parts in the filling machine consists of pneumatic part ,and there is no strong friction and collison during operation of machine.

The main parts from the machine like main body/T-joint/hopper/feeding hose/filling nozzles is composed through scuffle-like clamp which can make easy the maintenance installation

dissambly of machine.The machine can be used in the explosive-proof circumstance.

model YX-LC06 cream filling machines.jpg

pneumatic part for filling machine.jpg

The application of machine is suitable for filling liquid sauce oil milk and such like material without granules ; also the filling machine suitable for materials with microgranules or soft

granules like cream sauce etc .The machine can be chosend in the field like pharmacy/food packing/lubractive oil/petroleum/chemical/cosmetic etc .It is the ideal equipment for improving

production efficiency and saving labor from heavy work when the products require filling process .

Machine features :

controller air part.jpg

1Controlling and acutator parts are made from brand like Festo in Germany/ AirTac in Taiwan/SNS in China.

The contact part is made of SUS316 or SUS304 stainless steel materials,GMP standard; The non-metallic part with high quality materials.

The sealing part is made of Silicon and polyfluo; The Polfluo stands out with its anti-corrosion/temperature-resistance and anti-abrosion.

2The Pneumatic parts for acutation is driven with compressured air without needing power supply; explosion-proof and safe in operation;

3The Measure way adopts fixed volume and push-pull rod structure which is controlled by the subtle switch and positional stroke ; As well the single-direrction valve is the swift and accurate

cylinder valve so the filling accuracy is in high standard and lower indifference .

with boosting system air.jpg

4The filling nozzle adapts cylinder valve or mechanical valve inside which there is installed with the anti-drop blocking in order to avoid drops or fiber drawing .

The length and diameter of filling nozzles (various sizes available)can be adjustable when installed with the lifting support.

5There is no need special tools for assembling the machine.

6There is two modes for machine controlling : auto and manual ; The "Manual" is controlled by pedal switch while the "Auto" in continuous filling way

Basic parameter of filling machine customized for high viscosity materials with pressure boosting system:

illustration of filling machine.jpg

Model

YX-LC06-1000

Series number

YXLC10-2046

Air pressure

0.6MPa-0.8MPa

Power

---

Filling volume

50ml-1000ml(adjustable)

Nozzle

1pc

Indifference

≤±0.5%

Filling Speed

≤30bpm

Temperature

10-90

Relative Humidity

10%-85%undensable

Protection level

IP 32

Hopper size

15Kg30Kg(Standard)Customized

Materials

Stainless steel

Nozzle diameter

 10/16mm()19mmcustomizable

Dimension

1160mm×200mm×400mm(Standard)

Weight

 45Kg

illustration of filling machine.jpg

To set the filling volume is mainly up to control the stroke of Materials cylinder and main cylinder by rotating the handle .The main working principle illustrated as below:

working principle of filling machinery.jpg

The whole filling process includes Material adding Air Extraction Cylinder suction material out through nozzle

When the machine finishes the initial stepsie material adding and air extraction process.

1.2  Main technical parameter of model YX-30B vacuum capping machine semi automatic for glass jars:

vacuum capping machine equipment.jpg

vacuum capper control panel.jpg

inside the vacuum capping equipment.jpg

Model YX-30B

Power supply: AC220V/50-60Hz

Capping speed: 1200-1500bph

Power: ≤1.3KW (include vacuum pump)

Cap diameter: Φ30-Φ85mm Φ85-Φ110mm

Bottle height: 50-180mm 120250mm

Bottle diameter: Φ30-Φ80mm  Φ80-Φ150mm

Limiting vacuum degree: -0.08Mpa

Capping torsion: 5-25N.M

Air consumption: 0.5m3/0.7Mpa

Operation instruction for semi automatic vacuum capping machine model YX-30B glass jars vacuum capper equipment:

A. Structure and working priciples

vacuum capper equipments.jpg

Picture1 Vacuum capping machine

(1) Working principles and functions

illuustration for vacuum capping.jpg

  This machine is consisted of machine frame, upper mould down mould, rotary position system,capping structure, vacuum system, electric and pressure control system. Working as: put the glass with caps into the down mould, then put the down mould down to the center of the capping head by hand. Then the machine will be automatically capping with vacuum.

This machine has below functions as

2.11when you put the down mould to the center of the capping head, the machine will automatically capping with vacuum

2.1.2The lowest vacuum set function: if the machine can not reach the vacuum degree as set before, the machine will not working for the next procedure

2.1.3capping torque function The capping head is moved by air cylinder, and can be adjusted by pressure

 vacuum capper equipment for jars.jpg

2Main structure and components

2.2.1Vacuum pump and vacuum tankVacuum pump and vacuum tank is used to achieve vacuum function, the vaccum pump should be with vacuum oil, half of vacuum oil inside is ok. Not allowed to use the machine if there is no more vacuum oil inside

vacuum pump tank.jpg

Picture2 Vaccum tank and vacuum pump

 

Pls connect the vacuum pump and vacuum tank as above picture and supply power

 

2.2.2Rotary plate structure

friction plate from vacuum capper.jpg

Picture3

This rotary plate is moved by 4 steps  To ensure rotary plate moved steadily, this rotary plate adopt 3 friction plates to supply resistance to ensure steady movement. Must keep the machine clean while working, and the friction plates will be wear gradually, check regularly and change regularly.

motor inside the vacuum capping machines.jpg

Picture4

The rotary plate is moved by main motor, when the signal detector move to the start proximity switches and get signals(signal detector and proximity switches is about 2-3mm),upper mould move to capping, when it is capping, the motor still working, when the signal detector move to safety proximity switches and get signal, the motor stop working.

arm copper sets from capping machine.jpg

Picture5

Arm copper sets will be wear while working, must put some grease onto it regularly and change when it is damaged. When change you can see picture5

 

2.2.3Capping structure

1capping head

vacuum capper manual.jpg

The capping head is moved by cylinder to lift and down, when the capping head is down to capping and reach the vacuum degree as set before, the capping head will move to the next procedure. The capping torque can be adjusted by capping pressure button on the control panel(As you can see in the control panel)

The red rubber inside the capping head is the easy wear part, need to check and change often. When capping, the capping head must put tight to the caps, you can put something inside the down mould to achieve different heights. But the height can not be too much, or if it is too height, you can not achieve vacuum function, but if it is not enough height, it can not be capped. Usually the distance for the caps and top of the down mould is 16mm-19mm

2Bottle click device

capping head.jpg

Picture7

Bottle click device is to fix the bottle while capping, when the rotary plate is to position, the bottle click cylinder move to fix the bottle to ensure good capping

    Main technical parameter of model YX-30B vacuum capping machine semi automatic:

3.1Dimensions600L×600W×1350H

3.2Weightabout110 K

3.3Power supplyAC220V5060Hz

3.4PowerQ150W(without vacuum pump)

3.5Air pressure0.50.8 MPa

3.6Air consumption≤0.2m3/min

3.7Speed about25 bottlesmin

3.8Capping diametercustomized

3.9Bottle sizes customized

 

Installation

1.The machine must be in a clean and safe place

2.Be sure the emergency stop is availablepicture 5

3.    Supply with power to check

4.Connect the machine with gas pipeline to the oil and water separator , adjust air pressure to 0.6Mpa

5. Connect the vacuum tank to the machine. Make sure no gas leak.

vacuum capper air source equipment.jpg

Picture8
5.1 Control panel operation

panel of vacuum capping machinery.jpg 

Pictures

The control panel consist of capping pressure table, capping pressure adjustment, counter, power switch, vacuum adjustment and emergency stop.

5.1.1 The capping pressure adjustment can be used to adjust the capping torque, when it is clockwise, the pressure increased, the capping torque is stronger, when it is counterclockwise, the pressure decreased, the capping torque is smaller.

5.1.2 Emergency stop, when something emergency happen, push the emergency stop switch, then the machine will be in safe situation

5.1.3 The counter is to count how many glasses you have produced, if you put the reset button, the counter will be count as zero.

5.1.4 If need to adjust the vacuum degree, push the “M” in the vacuum adjusted table, and it will display”St1”, push “”“” to adjus

5.2Oil and water separator and pressure and adjustmentpicture10

 oil water seperator for vacuum capper.jpg


 

Picture10

Oil and water separator is consist of hand control valve,  pressure adjust, air pressure table, oil adjust, air filter and lubricator

Hand control valve is to turn on and off the whole air supply of the machine

Pressure adjust is to supply the pressure to the machine, when it is clockwise, pressure increased, when it is counterclockwise,  pressure decreased.

Air pressure table is to display the machine working pressure

Oil adjust is to supply oil to the machine, when it is clockwise, the oil decreased, when it is counterclockwise, the oil increased

Air filter is to remove the water of the compress air, when the pressure of the oil and water separator is zero, the air filter will be remove the water automatically.

Lubricator is to supply oil for the machine, first need to shut off the air supply, and put some oil into the lubricator, about 2-3 months per time.

 

Electric drawing.jpg

the filling machine can be adjusted for different volume

Material applicable and samples as below :

butter for filling with pressure boosting.jpg

high viscosity material for filling.jpg

filling machine for peanut.jpg

This series capping machine is researched and produced by ourself with years of production experience;

is the domestic original creation, it uses a vacuum pump to vacuum, available high vacuum degree,

capping torque and vacuum level can be set on demand compatible with a variety of different shapes and sizes of bottles for capping, strong compatibility and easy to adjust.

The main pneumatic and electrical components are from world famous brands, stable and reliable performance.

Widely used in glass bottles with tinplate caps vacuum capping for the food, canned food, beverages, condiments, health care products and other industries.

 

After-sales service for filling line

wooden case.jpg

 

We guarantee the quality of the main parts within 12 months. If the main parts go wrong without artificial

factors within one year, we will freely provide them or maintain them for you. After one year, if you need

to change parts, we will kindly provide you with the best price or maintain it in your site. Whenever you

have technical question in using it, we will freely do our best to support you.

Guarantee of quality :

The Manufacturer shall guarantee the goods are made of  Manufacturer’s best materials, with first class workmanship,

brand new, unused and correspond in all respects with the  quality, specification and performance as stipulated in this Contract. Quality guarantee period is within 12 months from B/L date.

 The Manufacturer would repair the contracted machines free of charge during the quality guarantee period. 

If the break- down can be due to the improper use or other reasons by the Buyer,  the Manufacturer will collect repair parts cost.

Installation and Debugging: 

The seller would dispatch his engineers to instruct the installation and debugging. Cost would be bear on 

buyer’s side (round way flight tickets, accommodation fees in buyer country).The buyer should provide his site assistance for the installation and debugging.

®ALL RIGHTS RESERVED BY PENGLAI CORPORATION LIMITED