SHENZHEN PENGLAI Industrial Corporation Limited
SINCE 2003
CERTIFICATES
CONTACT US

Email:jackdu999@yahoo.com

Tel:+86-755-86718316

WhatsApp:+86-15811882441

Malaysian regular customer order tablet press single punch 6T pills making machinery Lab equipment
Published by: PENGLAI INDUSTRIAL CORPORATION
Date:2015-06-07 09:03:27

Our Malaysian customer ordered the single punch tablet press last week.according to the thickness of tablet samples sent from him it was recommended to choose the 6T model
tablet press Laboratory equipment.We tested the machine and confirmed everything be okay.
as well our customer is rather satisified at our instruction video(regarding it check the video in our channal @https://www.youtube.com/watch?v=8p0vJ...).

Upon request we wrote down the customer's code in the wooden case and truck-delivered it to the assigned warehouse in Guangzhou.

As below there is the basic informatin for this international business transaction:

Machine manufactured according to customer's tablets samples

pills for the punch machines (2).jpg

Customer pay via BOC in china from his office GUANGZHOU

BANK OF china.jpg

Testing run of machine 6T single punch tablet press equipment model YX-P06T

Wooden case packing before delivering the machine to customer's assigned warehouse:

wooden case packing for tablet.jpg

As below there is the basic information for tablet press single punch

A. Application and Characteristic

tablet press machinery.jpg

YX-P06 Single Punch Tablet Press, which can press the powder material into tablet and can be widely used in pharmaceutical factory, chemical factory, hospital, R&D institution, laboratory. It is suitable for small batch production.

This machine is with good performance, strong suitability, simple operation, easily repairs, small cubage and light. Even under the conditions or power cut, hand swing available. It is only with one set of die, the depth of filling and the thickness of tablets is adjustable.

Compare to original TDP model press machine, it is enlarged the machine intensive and engine power with bigger strength. In the meantime enlarge the filling depth, hence to expand the specification range of tablet. Therefore, this machine can meet the demand of different kinds of Chinese traditional medicine and Western medicine and other similar product’s requirements. It’s deeply welcome by our customers in different field.

B. Technical Parameters

model YX-P60T single punch tablet press.jpg

No.

Item

YX-P06

1

Max. press strength(KN)

60

2

Max. tablet diameter(mm)

25

3

Max. filling depth(mm)

16

4

Productive capacity(pcs/h)

5000

5

Motor power(w)

1100

6

Turning speed(r/min)

1400

7

Weight(kg)

150

8

Length*width*height(mm)

700*500*900

C. Installation and Connection

machine in stock for test.jpg

1. Tablet Press Machine should be installed on the wood workable (as well on the cement table). Use three units of M12 bolts for fixing it. The height between the workable surface and ground is around 600mm (consider easily to the operation). To be convenient to disassembled and repair, there should be a hole on the wood workable that its diameter around 35mm counter to the position of lower punch.

2. To insure the safety connecting ground wire before connecting the power, and then remove the triangle belt, connect the power of the machine and switch it on to observe the roiling direction of the operation. (The rotary direction of motor shaft should be on the same direction of the arrow of large pulley wheel). If the rotary direction is incorrect, you should connect another line, and then install the triangle belt.

D. Uses of Dies

tablet press single punch in drawing.jpg

1. Assemble the Die

(1)Assemble the lower punch

Unscrew the fixed screw of lower punch, rotate the hand wheel to make the lower punch raise to the top location and insert the lower punch to the hole (Attention the gap aim at the lower punch tighten bolt). At last screw the fixed bolt of lower punch.

(2)Assemble upper punch

Unscrew the upper punch tighten nut, insert the upper punch to the hole, and then screw the tighten nut.

 (3)Assemble the middle mould

Unscrew the fixed screw of middle mould, and put the mould into the hole of mould plate, in the meantime insert the lower punch into the hole. Push it to the bottom of the hole and then tighten the fixed screw of middle mould.

(4)Turn the hand wheel by hand, let upper punch slowly drop to the hole of middle mould, and observe whether there is collision or friction, if it happens, you can unscrew the fixed nuts (two pcs) of mould plate, adjust the fixed location of the middle mould plate, make the upper punch put into the hole of middle mould, and then screw the fixer nuts, adjust it till no collision or no collision or no friction it can be called qualified installment.

2. Adjustment of the Tablet Out

Turn the hand wheel to raise the lower punch to the top location, observe whether the surface of lower punch and middle mould are on the same level, if not, it will influence the tablet out. When this situation happens, unscrew the butterfly screw and loose gear plate, rotate the upper adjusting gear, make the surface of lower punch and middle mould on the same level, then press the plate, tighten the butterfly screw.

Next step, turn hand wheel and make the empty machine run for ten circle. If it goes well, and then you can put some material into the machine, and try to press the material into tablet, then do next adjustment.

3. Adjustment the filing depth (the adjustment for the weight of tablet)

Loose the butterfly screw and loose the gear press plate, turn left the down adjustable gear to raise the lower punch, and the filling depth will be reduce (the weight of tablet also will be reduce). On the contrary, increase the filling depth, the weight of tablet will also be increased. After adjustment, you should to install the gear plate and tight the butterfly screw.

4. Pressure Adjustment (adjustment of the hardness of tablet)

  Loosen the knurled screw, downward adjusting the eccentric cooper sleeve, and the pressure increased; hardness of the tablet would be increased. On the contrary, turning it to move up would decrease the pressure and lower the hardness of the tablet. After adjustment, tighten the knurled screw and lock the eccentric copper sleeves.

Till now, the adjustment of the die is basically completed; restart the machine for trial press several times to check the weight of the tablet, hardness and surface etc. If it’s qualified, you can put into production. During the operation, you can check the quality of the tablet anytime and adjust it immediately.

5.  Disassembly of the Die

(1)  Disassembly of the upper punch

 

       Loose the fixed nut of upper punch and pull out the upper punch. If it’s combined very tight, you can use clamp to pull the upper punch out, but attention to protect the shuttle edge punch.

(2) Disassembly of the middle mould

Loose the fixed screw of the middle mould and Loose the fixed nut of lower punch. Loose the butterfly screw and loosen the gear press plate. Turning and adjusting the gear to raise the lower punch around 10mm. Turning the pulley, make the mould expose some parts by the lower punch; carry out the middle mould by hand. If the mold is close with the hole, you can not force to rotate the hand wheel, in order to avoid damage the parts. At this time, you should disassemble the mould plate, and then carry out the middle mould.

(3) Disassembly of lower punch

Loose the fixed screw of the lower punch and the turning hand wheel to raise the lower punch to the top point, then you can pull the lower punch out. If it’s combined very tight, you can use clamp to pull it out.

(Attention to protect the shuttle edge punch).

(4)After disassembly of the die, it’s still necessary to adjust the gears. Lower the lower punch around 10mm, turn the hand wheel to raise the lower punch to the highest location, no higher than the bottom of the middle mould (This step cannot be ignored, avoiding collision between lower punch and middle mould next time). At last tight the fixed screw of lower punch.

E.  Overall Drawing of Press Machine

drawing of single punch tablet press.jpg

1.    Bass Seat; 2.Adjusting gear; 3.Locking block; 4.Lift fork; 5.Bolt of cup material; 6.Hopper; 7.Bedplate; 8.Tablet baffle; 9.Punch;

10.Cup material; 11.Upper punch; 12.Feeder rod (appropriated material rod); 13.Large pulley; 14.Feeder cam; 15.Triangle belt; 16.Pulley shell;

17.Pressure adjustment knurled screw; 18.Eccentric wheel; 19.Eccemtric cooper sets; 20.Eccemtric boss; 21.Raise (lift) cam; 22. 4-M10 oil cup;

23. Gear casing; 24. Main shaft; 25. Big gear; 26. Transmission shaft; 27. Small gear; 28. Lifter; 29. Motor; 30. Electrical.

F.   Disassembly and Assembly of the Main Parts

a) Middle mould plate

Disassembly: draw out the tablet baffle and take down the hopper. Unscrew the fixed screw, the fixed stud bolt and spring of the feeder, take down the feeder, unscrew the fixed screw and spring of middle mould plate, then you can take down it.

Assembly: Refer to the reverse order for assembling the middle mould plate.

b) Upper punch

Disassembly: Unscrew the fixed nuts of small shaft and turn down the small shaft, then unscrew the fixed of upper punch. Disassembly the main shaft, it can be easily turned down.

Assembly: You should assembly the upper punch first, then assembly the main shaft.

c) Lower punch

Disassembly: Unscrew the fixed screw of lower punch, butterfly screw and turn the gear press plate to adjust gear, lower the lower punch and take it out from the bottom hole of mould. Assembly: Please refer to above instruction in counter sequence.

d) Large pulley, small gear and axle shaft.

     Disassembly: Unscrew the left and right side nut of intermediate shaft, and the press plate. Tap the large pulley with a wooden hammer; turn down the intermediate shaft, then tap the small gear with wooden hammer again.

     Assembly: Refer to above instruction in counter sequence.

e) Main shaft:

     Disassembly: Disassembly the main shaft should be done by two persons. Disassembly the protection casing first, then disassembly the big gear, unscrew the fixed nuts of the lift cam and eccentric. Disassembly the feeder cam, then tap the shaft end with wooden hammer and copper rod (Attention not to damage the screw hole of shaft end). At the same time, hold other end of shaft and nip the eccentric boss and lift cam, slowly disassembly the main shaft. (Do not lost the lift roller and feeder roller.)

     Assembly: Refer to above instruction in counter sequence.

 For more information about how to operate model YX-P06T feel free to contact us for Manual instruction or CD video files .

Videos of instruction of how to operate single punch tablet press PENGLAI brand:

Samples of tablet pill processed by PENGLAI BRAND tablet press machine:

tablet samples for press machine.jpg

Spare parts together with machine sent to customer:

single punch tablet press with logo.jpg

manual for single punch press machine.jpg

For more information about how to operate model YX-P06T feel free to contact us for Manual instruction or CD video files .

Installation:

1.We provide videos and instruction manual to show the process of  installation.

2.We provide training for installation for free in our factory.

3.We can send technician to buyer's factory to install the machine and provide training service.

After Sales Service:

►One year quality warranty and free lifetime technique support.

►Free spare parts would be supplied if machine broken within warranty period.

►After the warranty period, the spare parts for replacement are offered based on certain charge.

®ALL RIGHTS RESERVED BY PENGLAI INDUSTRIAL CORPORATION LIMITED