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5-30L Lab use hydraulic lifting vacuum emulsifier mixing equipment small batch analyzing machinery homogenizer tank
5-30L Lab use hydraulic lifting vacuum emulsifier mixing equipment small batch analyzing machinery homogenizer tank
Model:YX-10L
Main pot working capacity:10L
Heating way :electric heating
Source:380V 50HZ/220V 50HZ/Single phase
Operation way:Hydraulic lifting
vacuum degree:0.085Mpa
power of agitator:0.37KW
Emulsifying parameters:0.75KW
Pump power:180W
Size:1400mm L *7100mm W*1460mm H
Weight: 300KG
Description

YX series  vacuum emulsifying machine is based on imported equipment comprehensive absorption, improve the development of high-grade cosmetics
and pharmaceutical production of key equipment, the equipment has a fast homogeneous, heating and cooling and vacuum degassing and other functions,
and has good emulsifying effect of good sanitary condition, high thermal efficiency, stable operation and reliable electrical control,
Convenient operation and maintenance, and low labor intensity. Suitable for China, can completely replace imported equipment, is the production
of cream, cream, honey cosmetics. The ideal equipment and can be used for
the pharmaceutical, food and related products, fine chemical industry in
the production of high viscosity materials.

scope of application

10L emulsifier PENGLAI CHINA.jpg
►Daily chemical and cosmetic industry:
Skin care cream, shaving cream, shampoo, toothpaste, cold cream, sunscreen,
Cleansing Cream,
Honey nutrition, detergent, shampoo etc.
►pharmaceuticals industry :
Latex, emulsion, ointment (ointment) oral liquid, syrup, etc
►food industry:
Sauce, cheese, oral liquid, nutrition, baby food, chocolate, sugar and so
on.
►chemical industry :
Latex,paste, paint, paint, soap products, resin, adhesive, lubricant

How does vacuum emulsifying machine work?

10L emulsifier.jpg

During the mixing operation, the outer frame agitator rotates clockwise slowly. With the attached Teflon blades, the materials are scraped off the emulsifying tank wall and move upwards so they won’t always stick to the wall and burn.

At the same time the inner straight impeller rotates counter clockwise slowly and moves the cream downward into the high speed homogenizing and emulsifying zone.

Because of the two opposite forces by center agitator and wall scraper, the cream rolls over the vacuum emulsification blender from top to bottom and back to top repeatedly. When the cream is completely mixed, the heat from the jacket is quickly transferred to every part through the inside wall.

The heart of vacuum emulsification machinery is batch mixer (emulsifier) which consists of one high speed rotor and one holed stator. The rotor is driven by ABB or Siemens motor and rotates at the speed of 3000rpm producing strong suction force. The materials go into the rotor from both top and bottom and are cut, sheared, emulsified and homogenized through the shear gap between the rotor and stator. Then they’re accelerated to jet out through the holes on the stator.

The above three types of slow and high forces repeat and repeat. And the cream can be circulated inside the emulsification machine and mixed, dispersed, emulsified and homogenized evenly.

Water ring type vacuum pump (–0.09Mpa) is powerful to pull out the bubbles generated during mixing, dispersing, emulsifying and homogenizing. It also helps transfer the ingredients from the oil and water phase tanks to the main emulsification plant. The small quantity powders are also sucked by vacuum to avoid dust.

Oil hydraulic pump is used to lift the cover of main emulsifying mixer. Safety devices are equipped to guarantee that the mixing part won’t start when the cover is lifted

Basic parameter of lab use vacuum emulsifier 5-30L(taking 10L as example):

10L emulsifier vacuum for USA customer.jpg

drawing of 10L emulsifier.jpg

MACHINE effect illustration for dimension.jpg

Model:YX-10L
Main pot working capacity:10L
Heating way :electric heating
Source:380V 50HZ/220V 50HZ/Single phase
Operation way:Hydraulic lifting
vacuum degree:0.085Mpa
power of agitator:0.37KW
Emulsifying parameters:0.75KW
Pump power:180W
Size:1400mm L *7100mm W*1460mm H
Weight: 300KG

The safe operation of equipment

10L emulsifier.jpg
►electrical system
- The equipment must be reliable grounding wire.
- Often with the insulation coefficient table of inspection equipment
- Regularly (every month) to check the electric control box of various
electrical wire elastic ear
- In very wet conditions, should stop the use of the equipment as soon as possible, to avoid the occurrence of short circuit
- In the surrounding circuit control box should have good ventilation, to ensure the safety of equipment
►pipeline
- Regularly check the pressure gauge on the tank, should be regularly sent to the relevant part of inspection
- In the heating tank to ensure there is enough media
- When heated, when opening and closing valves, should pay attention to the operation of the specification to avoid scalding
► Emulsification operation part
- In the cover up, should ensure that the emptying valve is open,otherwise it will cause danger
-The lid down, should avoid the contact part of the body to the tankflange, avoid clip.The tank cover to completely fall injury; the tank body,
can start stirring, so as to avoid accidents
- The operation platform should be kept dry and no water, avoid slipping
- A negative pressure in the tank, should avoid fingers into the spice
bucket and suction pipe, because the negative pressure will be generated when the suction of injured finger
Maintenance and maintenance guide

10L emulsifier PENGLAI CHINA.jpg
- Keep the equipment clean and smooth appearance, no watermark.
- Keep the equipment clean, each finished product, should as soon as possible with hot water cleaning washed
- Always check the blade on the emulsion emulsifying machine, screws are loose
- Always check the emulsifying machine inlet pipe is smooth, the water inlet
electromagnetic valve is working properly
- Regularly check the stirring grease in a reducer is enough, there is no abnormal sound
- Regularly check the emulsifying tank on the valve opening and closing is smooth, no leakage

Spare parts and consumables
- bearing:
- mechanical seals:
Before heating to ensure that all tanks in the jacket has enough heating
medium (such as water), and open the exhaust valve
Notice
1 Before heating, to determine the tank in the jacket there is not enough water, as in the case of no water, water will cause the heating tube
dry, damaged heating pipe
2 Before heating, we must ensure that has been opened on the exhaust valve, such as not open the exhaust valve, starting the heating will
cause the tank pressure increases, causing the tank pressure is too high, causing the tank damage and may cause explosion

 

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