SHENZHEN PENGLAI Industrial Corporation Limited
SINCE 2003
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Three parts curtain accessories assembly equipment fully automatic hardware funiture articles assembling system
Three parts curtain accessories assembly equipment fully automatic hardware funiture articles assembling system
Model: YX-AM03
Speed:40pcs per minute or more
Torsion controlling:Servo Motor
Power: 1.5KW Working Ampere: 4.26A
Voltage: 220V50HZ/Single phase
Air pressure: 0.6-0.8Mpa
Working temperature condition: -10℃~40℃
Machine Noise: less than 60dBA
Operating humidity range: 15~90%
Dimension: 2100*1400*1900mm
Total weight: about 600KG
Description

The assembly machine model YX-A03 is specially designed according to the actual samples and customers' requirement on the funiture parts decoration industry. The hardware assembling machine can make three pieces into a single part without a lot

labor force to attend.There is one operator enough to run the machine in the factory while the whole machine processing capacity amounts to 2500pcs at one hour on average.

As below there is the three pieces samples and designed drawing:

machine assembly three parts.jpg

nails assembly driving machines.jpg

drawing of assembly machinery.jpg

drawing of assembly packing machinery.jpg

nails assembly samples.JPG

model YX-AM03 assembly machinery.JPG

Features of three parts funinture accessories assembly machine:

1.The frame is made up of aluminum profiles, surrounded by acrylic plates and beautiful in appearance.

2.Screws, plastic parts and end caps are automatically loaded on the vibrating plate, no need for manual.

3.Control system: PLC+ touch screen operation, friendly man-machine interface, easy to operate.

4.The servo motor drives the electric batch and has the torque control function. The torque requirement is 0.1N.M. The material exceeding this torque is automatically rejected.

5.The size of the unscrewed screw is 10mm.

work process on screw assembly equipment

1. Manual loading:The operator pours the material into the specified vibration plate, selects the mode on the touch screen and turns it on.

2. Automatic feeding:The robot automatically sends each material to the specified fixture.

3. Automatic lock screw:The long plastic piece enters the specified fixture, the plastic piece on the mechanical hand continues to flow into the next station, and the automatic locking screw

4. Automatic rejection:When the screw is locked, the torque exceeds 0.1N.M as unqualified and automatically rejected.

5. Finished product:After the screw lock is successfully applied, it automatically falls into the slide and enters the package.The device cycles accordingly.

Machine parameter of three pcs in one assembly system basic :

touch screen updated.jpg

sound Proof sponge.jpg

bowl with noise reduction system.jpg

Model: YX-AM03
Speed:40pcs per minute or more
Torsion controlling:Servo Motor
Power: 1.5KW Working Ampere: 4.26A
Voltage: 220V50HZ/Single phase
Air pressure: 0.6-0.8Mpa
Working temperature condition: -10℃~40℃
Operating humidity range: 15~90%
Dimension: 2100*1400*1900mm
Total weight: about 600KG

measurement for final product.jpg
Configuration of automatic screw nuts rods assembly equipment model YX-AM03:

refilling system.JPG

star wheel two stations.JPG
PLC: Mitsubishi,
Touch screen: Weilun,
Inverter: Delta,
Switches, buttons: Schneider
Sensor: Jiazhun
Relay: Chint,
Linear guides, lead screws, slide rails: HWIN,
Servo motor: Delta
Pneumatic components: AIRTAC

assembly samples.jpg

assembly samples.jpg

Safe Operation Rules

operation language touch screen (3) PENGLAI.jpg
(1) All sundries on the machine, especially the working parts nearby, tools, wipes and other items should be cleared.
(2) The operation staff must be well trained and qualified (especially safety training) of this machine.
(3) Operation staff must press the emergency stop button once find the abnormal condition when the machine is running.
(4) Touch any working part of the machine by any body parts or any other thing is strictly prohibit, especially in entrances of the rotating part unless there is necessary and well enough protections. When necessary touch by machine testing demanding, the operator must be notified in advance and should be done by well trained related professional.
(5) To intervene in the adjustment, debugging or testing of the machine, prior notice must be given to the operator.
(6) After emergency stop, the safety of the surrounding environment (including personnel, equipment and transmission parts) must be attention before power applying, otherwise, activate the machine is prohibit.
(7) When the machine is disassembling or cleaning, the emergency stop button must be pressed to avoid error operation. Besides, any abnormal operation (including cleaning) is not allowed while the machine is running.
(8) When cleaning the equipment, prevent the water into the each electric control box as well as the power input and electrical components, so as not to damage the components of machine or endanger personal safety.
(9) When maintaining the machine, the main power must be turned off and the warning sign "do not start up" should be posted on the machine.
(10) Do not remove or change parts of the machine, especially those for safety protection, and the safety signs should be protected during operation.
(11) When the operators leave the working area of the machine, the power of machine must be turned off to avoid starting the machine randomly by others. Qualified and well trained personnel are allowed to operate the machine only.

Electrical Schematic Diagram:

Electric schematic diagram.jpg

machine diagram.jpg

wiring for machine.jpg

Motor wiring.jpg

Machine crated in wooden case for shipping:

wooden cases.jpg

wooden crate assembly machine.jpg

wooden case shipping.jpg

ALL RIGHTS RESERVED by SHENZHEN PENGLAI INDUSTRIAL CORPORATION LIMITED

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