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Single Web VFFS system Multihead Pouch Bags Packing Machinery with Nitrogen Gas Flushing Granules Nuts Snacks Food Packer Solution
Single Web VFFS system Multihead Pouch Bags Packing Machinery with Nitrogen Gas Flushing Granules Nuts Snacks Food Packer Solution
model YX-500C Bag length 100-480mm(L)
Bag width 100-300mm(W)
Max width of roll film 620mm
Packing speed 20-40bags/min
Measuring range 3000ml
Air consumption 0.8mpa
Gas consumption 0.5m3;/min
Power voltage 220V/50HZ
Power 3KW
Dimension L3750*W1980* H3500 mm
Deadweight of machine 700Kg
Description

The Vertical form fill sealing machine (VFFS) is a type of automated assembly-line product packaging system, commonly used in the packaging industry for food, and a wide variety of other products. The machine constructs plastic bags out of a flat roll of plastic film, while simultaneously filling the bags with product and sealing the filled bags. Both solids and liquids can be bagged using this packaging system.

The typical machine is loaded with a continuous flat roll of plastic film, which has had labeling and artwork applied to the exterior or interior of the film. Note that while plastic is the most commonly used packaging material in the food industry, the technology can also be used to form continuous matalized foil/film, paper, and fabric product containers by changing the edge sealing/seaming methods. For some products the film may first be fed through a sterilizing chemical bath and dryer prior to use in the packaging system.

For a vertical form-fill-seal the film approaches the back of a long hollow conical tube, which is called the forming tube. When the center of the plastic is near the tube, the outer edges of the film form flaps that wrap around the conical forming tube. The film is pulled downward around the outside of the tube and a vertical heat-sealing bar clamps onto the edges of the film to create the "fin Seal", bonding the film by melting the seam edges together.
To start the bagging process, a horizontal sealing bar creates the "Bottom Seal" by clamping across the bottom edge of the tube, bonding the film together, and cutting off any film below. This sealing bar can be on a fixed height, which is called an intermittent sealing process. Faster systems include a sealing bar that moves down with the bag while sealing. This is called a continuous process. The product is either pre-measured by a multi-head weighing system or the sealed tube end is then lowered onto a precision weighing table and the product to be bagged is dispensed through the long conical tube in the center of the bag. When the gross weight of the product-filled bag is reached, filling stops, and the horizontal sealing bar seals the top of the bag, simultaneously forming the bottom of the next bag above. This bag is then cut off from the tube and is now a sealed package, ready to advance onward into the product boxing and shipping processes. Multi-head weigher portioning into VFFS vertical form-fill-seal machine system, packaging shredded cheese.

During the final sealing process, the bag may be filled with air from a blower or from an inert gas supply such as nitrogen. Inflating the bag helps reduce the crushing of fragile products such as potato chips, while inflating with inert gas helps drive out oxygen and retards the growth of bacteria that would spoil the product. Other product finishes such as hole punching for retail hanging racks will be done concurrently or just after the "Top Seal" is made.
The feeding of material and cutting of the bag/pouch can be determined either by pouch length, or by indexing to an eyespot (photo registration mark), which is detected by a visual sensor. While single web systems are popular for food applications, the dual web four side seal system is often popular for IVD and Medical device products. Closely related is the horizontal form-fill-seal machine, which generally uses more floor space than a vertical system. Modern advancements in pouch forming technology have allowed for smaller and smaller Vertical pouch forming systems.
Many food filled packages are filled with nitrogen to extend shelf life. Food manufacturers are often looking for ways to improve their geographical reach or otherwise extending the shelf life of their product without the use of chemicals. Nitrogen filling is a natural means of extending shelf life. More and more manufacturers are choosing to create and control their own nitrogen supply by using an on demand nitrogen generators.

multihead weigher with nitrogen gas flushing system.jpg

Application of packing machine bags form fill seal equipment:

application of packing machinery.jpg

bags packing sample.jpg

Suitable for packing fragile bulk material with irregular shapes and requiring high measuring accuracy,

 such as :nails,screws,puffed food,shrimp strip, potato chips, banana chips, apple flakes, crispy rice, biscuit, peanut,

 cooked seeds, sweets etc.

Feature of computer weigher feeding filling sealing bagging equipment:

multihead weigher packing machine.jpg

* Imported PLC computer control system with human-machine interface; touch screen is simple and direct-viewing in operation; 

* precise positioning with servo film transporting system; excellent complete machine performance and nice packing; 

* minimize the loss with complete automatic warn protection function; 

* supported with metric device, the machine will automatically complete all packaging processes from measuring, feeding, filling 

* the way of bag making: the machine can make pillow-type bag and standing bag according to customer’s requirements.

Basic parameter of bags form fill seal equipment:

forming set for packing machinery.JPG

Model(Size)

YX-500C

Bag size

L: 100-480 mm      W: 100-350 mm

Packing speed

5-50 bags/min

Max film width

620 mm

Film thickness

0.04-0.09 mm

Pulling film type

Dual belt tension membran

Air consumption

0.8Mpa 0.4/min

Gas consumption 0.5m3/min

Power source

3KW/220V 50-60Hz

Capacity

Max:4000ml

Overall size

L3750*W1980* H3500 mm

Weight

700kg

Model YX-500C multiheads scale packing machine including the parts as below:

drawing of filler capper.jpg

main body of machinery.jpg

1.main engine     2. 10 head combination Weigher

3. Z Type Material Conveyer  4. Vibration feeding machine

5.Supporting platform       6. Finished products conveyer

7.Weight Checker(Optional) 8.rotary collecting table(Selected)

Configuration of packing machine puffed food with Gas flushing:

multihead weighing packing machinery with gas flushing.jpg

Sequence NO.

Accessory Name

country of origin

brand

1

touch screen

Taiwan

WEINVIEW

2

PLC

Taiwan

Yonghong

 

3


Servo motor including drive

Japan

Panasonic

4

Color standard sensor

Electronic eye

 

Guangdong

Yuexi

5

Temperature control meter


China

XIAMEN  YATAI

6

Horizontal sealing cylinder

               TaiWan                AirTac

7

Vertical sealing with guide bar

8

Cutter thin cylinder

9

Push film cylinder

10

Two couplet

11


Value with gauge

12

Electromagnetic valve with disc

13

Inflatable solenoid valves

14

printer

China

XIAMEN TANE

15

Solid state relays

Taiwan

YANGJI

16

Among the relay


Japan


IDEC

17

Switching power supply


Taiwan


YANGJI

18

Stop switch

Japan


IDEC

After-sales service for exported machines:

packing machine working process.jpg

packing machinery hardware.jpg

Installation:

1.We provide videos and instruction manual to show the process of installation.

2.We provide training for installation for free in our factory.

3.We can send technician to buyer's factory to install the machine and provide training service.

 

After Sales Service:

1.One year quality warranty and free lifetime technique support.

2.Free spare parts would be supplied if machine broken within warranty period Except the easily damaged parts.

3.After the warranty period, the spare parts for replacement are offered based on certain charge.

 Installation:

1.We provide videos and instruction manual to show the process of installation.

2.We provide training for installation for free in our factory.

3.We can send technician to buyer's factory to install the machine and provide training service.

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