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Egypt North African customer for salt packing machinery automatic VFFS large bags bagging line
Published by: PENGLAI INDUSTRIAL CORPORATION
Date:2016-01-22 10:25:06

Our egypt customer from Cairo recenly places another order for our model YX-500 salt packing machine after they purchased our machine at the beginning of 2015;They give us highly phraise

on the quality of PENGLAI packaging machinery;

About one year ago,after finishing manufacturing of our Egyptian buyer's order on packaging machinery

we tested the packing machine for salt model YX-500 which includes conveyor belt&bag formers&tools boxes and final conveyor belt .The machine looks very elegant in appearance
in fully stainless steel structure for not only the main body of packing machine but also the Zigzag type feeding system . The packing machine requires the air compressor,whose basic
parameter is at least 1cubic meters air consumption with power 7Horse power ; We are plan to ship to goods to Alexander port these two days because the machine video in testing has already
won the approval from our North African customer.

As below there is the basic information for this mutual benefited cooperation:

Samples sent for testing machines from our Egypt customer:

samples for machinery salt packing.jpg

PO issued from customer for salt packaging machine 100grams to 1000grams

PO von egypt customer.jpg

Payment proof for salt packing machine model YX-500

PAYMENT proof for packaging equipment.jpg

Video testing run operation instruction on model YX-500 SALT bagging equipment:

Bags packing samples from model YX-500 packaging system:

packaging salt bags.jpg

Certificate of Stainless steel &Electronic brand Manu

certificate and electronic operation.jpg

Wooden case packing of granules salt packaging equioment model YX-500:

packaging salt bagging equipment.jpg

Docs for clearing custom in Customer's port:

Docs for exporting.jpg

Hereinwith the basic information for model YX-500 granules packing machines :

packing machine for beans.jpg

This machine packing large bags for granules model YX-500 is a large, vertical, three sides sealing, pillow shaped bags, intermittent packaging machine. Can be completed automatically bag making, measuring, filling, sealing, cutting, counting, lot number printing process.

The measurement of volumetric method, for particles smaller than 80 objective granular material of big bag packing. All parts in contact with the device are made of stainless steel and non-toxic wear-resistant plastic, to meet the requirements of the food and pharmaceutical packaging.

Suitable for packaging of granular material that is easy flowing or good flow properties, such as monosodium glutamate, solid beverage, sugar, glucose, feed, medicine, solid Coffee etc..

Packing speed can be within the rated range step less speed regulation.

The bag length adjustment: microcomputer using coaxial photoelectric coding control, set the bag length by microcomputer, with the bag length accurately, convenient adjustment, maintenance simple, reliable work.

Heat sealing dual temperature control: temperature by intelligent temperature controller can be set in advance, accurate temperature control, suitable for various packing materials, good heat balance to ensure the sealing quality.

Photoelectric automatic positioning system: using optical positioning technology unique, for printed color packaging materials, can guarantee the integrity of the pattern making.

Filling quantity of step less adjustment: the coaxial photoelectric coding, by using the microcomputer control to realize step less adjustment within the rated range. Has the advantages of simple structure, accurate control, stable and reliable.

Metering device:

Rotary cup type metering &different measuring way for different granules&powder

volumetric cups.jpg

drawing of hopper in main boday of packing machine.jpg

Features of model YX-500 salt packaging machine VFFS:

1. Equipped with safety protection, comply with firms safety management requirements.

2. The packing machine use PLC control with stable, reliable biaxial high accuracy output and color touch screen, bag-making, measuring, filling, printing, cutting, finished in one operation.

3. PLC Control with touch panel step by Step Instruction.

4. Pulling belt film draw down system is controlled by servo motor, high precision orientation, size more nicety.

5. Stainless steel 304 contact parts.

6. External film releasing mechanism: simpler and easier installation of packing film.

7. Adjustment of bag deviation just needed to be control the touch screen. Operation is very simple.

8. Close down type mechanism, defending powder into inside of machine.

9. Make pillow bags and hanging bags in terms of customers different requirements.

10. It can finished all processes bag forming, bag sealing, packaging, date printing automatically.

Technical parameters of vertical packing machine VFFS Packaging equipment

 VFFS-Vertical-Bag-Filling-Packaging-Machine(-For-Salt).jpg

packing machine main body.jpg

bag former for packing machines.jpg

Model YX-500 Vertical Form-Fill-Seal Machine
Packing speed Max 50bags/min
Bag-making size (L)80-350mm      (W)80-250mm
Film material BOPP/CPP, BOPP/VMCPP, BOPP/PE, PET/VMPET/PE, PET/AL/PE, NY/PE, PET/PE etc.
Filling range Max 2000ml
Max packing film width 520mm
Film thickness 0.04-0.08mm
Air consumption 0.8Mpa  0.40m3/min
Total power/ voltage 3KW/220V  50-60HZ
Outside size (L)1430x(W)1200x(H)1700mm
Gross weight 680Kg
Feeding Hopper

50Liter

Configuration for packing machines vertical large bag packaging model YX-500

Mitubishi inverter for packing machine.jpg

inside packing machine.jpg

omron parts for packing machine.jpg

Sequence NO.


Name of fitting

Country of origin

Brand

1

Touch screen

Taiwan

WEINVIEW

2

PLC

 

Japan

Mitsubishi

3

Servo motor including drive

Japan

Panasonic

4

Color standard sensor

Electronic eye

 

China

Autonics

5

Temperature control meter

China

Yudian

6

Horizontal sealing cylinder

Taiwan

Airtac

7

Vertical sealing with guide bar cylinder

Taiwan

Airtac

8

Cutter thin cylinder

Taiwan

Airtac

9

Push film cylinder

Taiwan

Airtac

10

Two couplet

Taiwan

Airtac

11

Value with gauge

 

Taiwan

Airtac

12

Electromagnetic valve with disc

        

Taiwan

MINDMAN

13

Inflatable solenoid valves

 

Taiwan

MINDMAN

14

Printer

China

XIAMEN TANE

15

Solid state relays

TAI WAN

Schneider

16

Among the relay

Japan

IDEC

17

Switching power supply

Taiwan

YANGJI

18

Stop switch

Japan

IDEC

Spare parts for packing machines model YX-500

Bag formers from vertical packing machine

bag former for salt packing.jpg

Conveyor belt for outputing final product

elevator.jpg

Cups for loading materials through Z-type elevator

hopper for materials packing.jpg

Stainless steel materials loading hopper for packing machine granules packaging equipment

stainless steel hopper for packing machines.jpg

Feeding hopper from the main body of packing machine VFFS

different measuring way for packing.jpg

Sealing way for different requirement Bags sealing type

sealing type.jpg

Final products from the materials and VFFS packaging machinery YX series PENGLAI brand

packing samples.jpg

► Equipment maintenance

tools together with packing machine.jpg

manual instruction for packing machines.jpg

1.Before on or off duty, it is necessary to clean interior and exterior of the machine, thoroughly sterilize the parts passed by food

2.Before on or off duty every day, please check if 1/3 of the oil table of air source air source triplet oil storage jar is maintained, is less, it is necessary to pour 20# pure and clean oil until about 1/2 of the jar body.

3.Before start every day, pour 20# machine oil into oil cup on the horizontal sealing support until it becomes full.

4.Before off duty, it is necessary to take off unused packing film so as to prevent from bending supporting tube.

5.During the process of start, if material is clamped in vertical sealing or horizontal sealing, it is necessary to stop the machine immediately and clean tooth surface of vertical sealing or horizontal sealing with brass wire brush.

►Omron electronic manual for operation&working principle in Wire

operation manue for Omron digital controller.jpg

operation manue for Omron digital controller.jpg

►Pneumatic schematic diagram 1  Circuit diagram of automatic packing machine

pneumatic parts for packing machine.jpg

pneumatic diagram.jpg

L-----phase wire

N-----zero wire

QS-----main switch

QFO-----air switch

QF1-----breaker

QF2-----breaker

QF3-----breaker

220VAC/24VDC-----on-off power source

SGDL-02AR-----servo controller

BFV7002FBR-----transducer

solid-state relay

solid-state relay

solid-state relay

paper-placing photoelectric switch

vertical sealing and horizontal sealing temperature control switch

B1----- print heating element

R1-----200W/50VAC horizontal sealing heating element

R2-----200W/50VAC horizontal sealing heating element

R3----- 200W/50VAC horizontal sealing heating element

R4-----200W/50VAC horizontal sealing heating element

R5-----160W/50VAC horizontal sealing heating element

R6-----530W/170VAC horizontal sealing heating element

J5-----relay contact

M1-----main motor

M2-----film conveyance motor

M3-----brush motor

M4-----film placing motor

C1-----capacitance

C2-----capacitance

BT1-----horizontal sealing temperature controller

BT2-----vertical sealing temperature controller

BT3-----print temperature controller

1.socket

2.test table

►Pneumatic schematic diagram 2

wire connection parts.jpg

pneumatic schematic diagramm.jpg

sketch map of PLG junction terminal

X0—photoelectric table transducer input

X1—color code transducer input

X2—stop

X3—low temperature alarm input

X4-----carbon belt transducer alarm input

X5-----packing film transducer alarm input

X6------material transducer alarm input

X7------cutter transducer input

YO------servo motor 2-foot output

Y1------inflation output

Y2------vertical sealing output

Y3------horizontal sealing output

Y5------transducer output

Y6------cutter output

Y7------package output

JK1------photoelectric table transducer

JK2------color code transducer

JK4------cutter transducer

JK5------carbon belt transducer

K2------film conveyance cylinder jogging switch

SB------emergency stop switch

B1------cutter electromagnetic valve

B2------vertical sealing electromagnetic valve

B3------horizontal sealing electromagnetic valve

B4------film conveyance electromagnetic valve

B5------inflation electromagnetic valve

J2------relay

J3------relay

J4------relay

J5------relay

J6------relay

J7------relay

installation in case of package bag device J7

green

white

orange

black 

► air passage diagram for model YX-500 granules packing machine

pneumatic parts for capping machinery.jpg

diagramm of pneumatic circuit.jpg

1.air source

2.air source triplet

3.2-position 5-way electromagnetic valve

4.horizontal sealing cylinder

5.date printing cylinder

6.vertical sealing cylinder

7.cutter cylinder

8.film conveyance cylinder

9.pressure reducing valve

10.inflation

►listing of spare parts with the machine

horizontal sealing heating sheet ---- 4 pieces

vertical sealing heating sheet(wide) – 1 piece

vertical sealing heating sheet(narrow) – 1 piece

interior hexangular spanner  4-10mm  1 set

film conveyance synchronous belt 560mm  1 piece

copper brush 120mm    1 piece

cutter blade            220mm 1 piece

oil kettle           150ml   1 piece

character grain      1 box

date coding manual  1 copy

temperature control manual    1 sheet

®PENGLAI INDUSTRIAL CORPORATION LIMITED