SHENZHEN PENGLAI Industrial Corporation Limited
SINCE 2003
CERTIFICATES
CONTACT US

Email:jackdu999@yahoo.com

Tel:+86-755-86718316

WhatsApp:+86-15811882441

Australian repeat customers order perfume inline filling capping sealing labeling machines
Published by: PENGLAI INDUSTRIAL CORPORATION
Date:2018-08-18 11:53:24

Our Regular customers from Australia(Oceania continent) placed another order on the whole line of perfume bottling equipment which includes the machines as follow:

Automatic filling Line (Piston Pump) 6 Head with feeding turntable,filling capping labeling machines and collection.
Storage tank, pump, pipes and liquid level hopper sensor
Date/Batch Printer for lables
Automatic peristaltic pump filler for 25ml to 50ml 6 Head
"Changeover tubing for the other 14
fragrances"
Induction Cap Sealing Machine
For all the machines purchased it is clear to confirm all the information on the products so we often ask our customers to freight the samples to test and commission the machines in order that the machines and customer's products gains the best compatibility and adaptability.
After getting the confirmation &samples of the product in sizes and drawing for manufacturing the filling capping labeling machines
we spent only 7days finishing everything and made the machines ready after testing them in a satisfactory feedback.
Recently our customers sent us the positive commentar on the machines which keep running very well in their factory ever since the machines arrived their factory.
The machines was shipped via courier to Australia . The documentaries certificated with ISO&CO&CE together with other files necessory are sent via DHL to customer for assisting customers to clear the custom.

As below there listed the basic information on the successful transaction between PENGLAI and their Australian counterpart:

Purchased order issued from Australian customer:

PO australian filling line.jpg
new order Inspection after.jpg
Samples sent from customers in Australia

SAMPLES sent from AUstralia fuer perfume bottling line (1).j

SAMPLES sent from AUstralia fuer perfume bottling line (6).J

specification bottles caps.jpg

bottles caps.JPG

pump caps specification .jpg

PUMp caps samples.jpg

SAMPLES sent from AUstralia fuer perfume bottling line (4).J

SAMPLES sent from AUstralia fuer perfume bottling line (3).J

SAMPLES sent from AUstralia fuer perfume bottling line (2).J
Bank copy of Down&balance payment for purchasing perfume bottling line

Bank slip on filling line.jpg

BANK slip on filling machine AU.jpg
HSBC Receipt Michael Voll filling line.jpg

HSBC Receipt Australian Michael Voll.jpg

HSBC RECEIPT remaining payment Michael Voll .jpg
Testing videos on filling capping sealing labeling machines

Wooden case packing of perfume bottling machines.

wooden case ocean shipping one container for AU (9).jpg
wooden case ocean shipping one container for AU (2).jpg

wooden case ocean shipping one container for AU (6).jpg

wooden case ocean shipping one container for AU (3).jpg

wooden case ocean shipping one container for AU (7).jpg

wooden case ocean shipping one container for AU (10).jpg

wooden case ocean shipping one container for AU (1).jpg

wooden case ocean shipping one container for AU (5).jpg
As follow there given the description on the machines purchased respectively

Drawing of whole line perfume filling capping labeling equipments:

dimension drawing filler.png

australian customers bottline line.jpg

Australian bottling equipments.jpg

►Model YX-F06 filling machine

This machine adopts cylinder transmission, enduring the stability of the equipment, accuracy. All the action of filling, entering, filling, outing and etc can use the search unit tail automatically, besides the detect, control, have no bottle and filling action. If change the shape of bottle, just need adjust the convey belt protect hinder, the hinder bottle board, and the distance of filling heads. Simple and convenient, one machine can used many kinds of bottle.

Feature of linear liquid filling machine automatic

perfume filling line fully automatic.JPG

labeling machines.jpg

filler equipment 6heads.jpg

The filling heads designed for many heads (can be designed depend on the product capacity), will not be break the machine when the speed is high or act quickly. The filling parts adopts piston pump, use many measuring pump separately control the filling quantity, the measuring pump can change the quantity according to the request, measuring accuracy, filling steady, high speed, suit for multitudinous product. When the bottle enter to filling by the convey belt, the opto-electrical measure the number of bottle automatically, and filling heads fall to filling automatically, and there is cut-off valve installed, when finish the filling, filling heads replacement, the cut-off valve close, can solve the water-clock problem effectively, high effect, good stability.

liquid filling machine Advantage: 

1,the series of machine is featured by company and reasonable structure, beautiful and decent appearance.

2,it adopts electric company of world famous brands,the main power cylinder adopts FESTO dual-action cylinder and magenetic swith , and japan mitsubishi PLC computer, omron photoelectric and germany siemens touch screen are adopted to ensure its excellent quality and stable performances

liquid filling machine Technical  parameter

perfume filling line fully automatic.JPG

labeling machines.jpg

filling volume(ml) productivity(b/h) filling speed filling precision air supply
10-50 1500-3500 adjustable   ≤  ± 1% 0.4-0.8mpa
80-300 1500-3000 adjustable ≤  ± 1% 0.4-0.8mpa
100-500 1500-2500 adjustable ≤  ± 1% 0.4-0.8mpa

300-1000

1500-2500 adjustable ≤  ± 1% 0.4-0.8mpa
1000-5000 1000-2000 adjustable ≤  ± 1% 0.4-0.8mpa

Notice before Sending Inquiry: 

To have an effcient communication and serve you better, these information is suggested to be contained in your inquiry:

 labeling machines.jpg

1. What's is your material to be filled? How about the viscosity of it?

2. What's the minimum and maximum filling capacity? 

3. How many nozzles do you need? (Or tell us about the your requirements of filling speed (bottles/min) 

4. Send us the pictures of your bottles.

 

labeling machines.jpg

 ►Automatic 6 head peristaltic pump filling machine

 filling machinery linear type.jpg

Technical Parameters of peristaltic pump filler equipment:

perfume filling machine.jpg

magnetic pump filler machine.jpg

Electrical Power supply: 240V / 50Hz  1ph

Air source: 0.4-0.7Mpa

Power: 500w

Applicable specifications: 0.1-500ml (can be customized big bottle)

Production capacity: 30 bottles / min

Filling accuracy: ≤ ± 1%

Filling materials: according to customer requirements with the corresponding filling machine

Machine weight: 80kg

Dimensions: about 1280 * 550 * 750mm

►Capping machine integrated with induction sealing machine

The line including two main machine like model YX-IS1800 induction sealing machine&model YX-SCM002 inline capping machine ;

The machines are suitable for capping-sealing medical bottles which is used in the analytical agent Lab use. The whole line can be equipped with

the auxiliary equipment like bottles turntable or the batch coding function.

machines in monoblock.jpg

As below there are basic data for the machines respectively :

induction sealing machinery.jpg

Induction sealing, otherwise known as cap sealing, is a non-contact method of heating an inner seal to hermetically seal the top of plastic and glass containers. This sealing process takes place after the container has been filled and capped.

The technology of electromagnetic induction sealing with composite materials is the advanced sealing method recognized by the world now, and its characteristic of non-contact heating is suitable for sealing of plastic bottle (PP, PVC, PET, ABS, HDPE, PS and DURACON), glass bottle and various composite plastic hose, so currently it is the most advanced technology for sealing of the bottles for such industries as pharmacy, food, grease, daily chemistry, domestic chemistry, and agricultural chemistry.

Working principle&how it works

COOLING heating way inside sealing machinery.jpg
The closure is supplied to the bottler with an aluminum foil layer liner already inserted. Although there are various liners to choose from, a typical induction liner is multi-layered. The top layer is a paper pulp that is generally spot-glued to the cap. The next layer is wax that is used to bond a layer of aluminum foil to the pulp. The bottom layer is a polymer film laminated to the foil. After the cap or closure is applied, the container passes under an induction coil, which emits an oscillating electromagnetic field. As the container passes under the induction coil (sealing head) the conductive aluminum foil liner begins to heat due to eddy currents. The heat melts the wax, which is absorbed into the pulp backing and releases the foil from the cap. The polymer film also heats and flows onto the lip of the container. When cooled, the polymer creates a bond with the container resulting in a hermetically sealed product. Neither the container nor its contents are negatively affected; The heat generated does not harm the contents.
 It is possible to overheat the foil causing damage to the seal layer and to any protective barriers. This could result in faulty seals, even weeks after the initial sealing process, so proper sizing of the induction sealing is vital to determine the exact system necessary to run a particular product.
Sealing can be done with either a hand held unit or on a conveyor system.

sealing machines induction working.jpg
A more recent development (which suits a small number of applications better) allows for induction sealing to be used to apply a foil seal to a container without the need for a closure. In this case, foil is supplied pre-cut or in a reel. Where supplied in a reel, it is die cut and transferred onto the container neck. When the foil is in place, it is pressed down by the seal head, the induction cycle is activated and the seal is bonded to the container. This process is known as direct application 

Drawing of model YX-IS1800 induction sealing machine:

drawing of induction sealing.jpg

1Ammeter: Shows the current status during the operation of the whole machine.

2Working indicator: Shows the working exceptional status

3Overcurrent indicator: shows the abnormal working status.

4Power control: power controller.

5Protection reset: Recover the normal working status.

6Power switch: Controls the power of the whole machine.

7Voltmeter: Shows the voltage status during the operation of the whole machine.

8Conveyor: bottles conveying.

9Hand Wheel: adjustments for the different bottles height size.

10Lift shelvesIt used to fixed and rise or fall height and low function of sealing head.

11Sealing head: Heats and seals the aluminum foil in the bottle cap.

12The speed of adjustment: the adjustment speed of conveyor belt operation button.

13Start Switch: Conveyor control switch.

Model YX-IS1800

induction sealing machinery.jpg

Rated voltage AC220V50/60Hz
Machine Net Weight 68kg   50kg
The maximum power 1800W
Cooling Method    
Cool Air/water double cooling way
Sealing diameter φ15-75mm 15MM-45MM  30MM-60MM 
Bottle Height 20-180mm
Working methods continue working
Application Scope Large Patch of Production
Sealing speed 0-200 bottle/min
Packaging Dimension 1600*450*1500mm
Generator size  1450*410*1300mm    
Description Stainless Steel

Use method on induction sealing machine model YX-IS1800:

induction sealing.jpg

1 Bottles height size adjustment : Put the bottle under the “sealing head”, adjust the “hand wheel”, make sure the distance between the “sealing head” bottom and the bottle cover face at about 1-3mm, turn the “start switch” to “on” so that the conveyor belt starts running and let the bottles go across the belt to check whether they touch the sealing head. The smallest distance without tough is the best.

2 Adjust the speed of the conveyor belt with the “speed control” . The aluminum foil sealing is related to the belt speed and the power. Put some bottles on the belt, turn on the “power switch” and make the sealing test. The operation formally begins once bottles are sealed firmly.

3Wait for the soft startup upon boot-strap and start the sealing 30 seconds later when the after the ammeter shows 3.2A.

4Turn off “power switch” and “startup switch” in machine shutdown.

►Model YX-SCM002 inline capping machine:

model YX-SCM002 induction sealing.jpg

Production capacity  40-60 Caps /min
Cap size  10-50/35-140mm
Bottle diameter  35-140mm
Bottle height  38~300mm
Size(L×W×H)  1000×800×1200mm
Weight  350kg

►Drawing of model YX-SCM002 inline capping machine:

drawing of induction sealing.jpg

1

Bottles

2

Bottles fixing

3

Handle for adjust position

4

Friction Pulley

5

Stroke position module

6

Caps pressing Cylinder

7

Handle for positional

8

Capping adjusting module

9

Capping cylinder

10

Capping Motor

11

Controlling box

12

Hand wheel

 

 

 

 

 

 

 

Capping adjustment from A to Z

youtube video capping induction sealing.jpg

A.     Bottles fixing adjustment

1.   Loose the handle (3)

2.   Put the pre-fixed bottles(1

3.   Eyeball if the caps center is coincident with cylinder (9)center; once coincided fix the handle(3)

B.   Capping height adjustmentq

1.   Loose the handle(7)

2. Adjust the handle(12) to make the capping friction wheel(4) bottom distance at 2mm to the caps bottom,fix the handle (7)

C.   Capping friction gaps adjustment:

CAPPING inline for bottles.jpg

1.   Close the air source

2.  Put the fixes caps between the friction wheels(4)

3.  Approach the caps by moving the friction wheel(4) to adjust the stroke module(5)screw (both sides should be symmetrical by eyeballing measurement).The right fas should be 2mm to 3mm for each side ;

D.   Capping cylinder height adjustment (according to caps samples)

1. Loose the screw(8) make the capping cylinder (9) protrude;

2. Leave the distance at 1mm-2mm from the capping nut to the tops of caps

3. Tighten the screw(8)

E.   Capping cylinder speed adjustment

1. Connect the supply power and air source to adjust the pressure setting for air pressure (standard 0.74mpa-0.6Mpa)

2. Adjust the capping time and capping interval (standard 1s to 1.5s) select the state as Manual ,Point the pedal switch to adjust the left-right friction wheel pneumatic speed ,finally it should make the speed at both speed at an equal level;

3. Adjust the capping cylinder speed

F.   Testing run of machine

1. Take out one product for the testing run of capping ; Refurbish the capper according to the capping effect;

2.  Adjust the torque according to the torsion force.

Videos of inline capping machine+induction sealing machine:

Bottles samples for capping+sealing

bottles samples.jpg

Wooden case packing for capping+induction sealing machine:

wooden case packing for perfume filling machine.jpg

The labeling equipment is for the round bottle labeling in the industry like foodoilpharmawinecosmetics and so on.The machine with elegant design can be easily operated and maintained by the common worker, who requires no special training in operation this machine.Just give a simple adjustment to produce another product when you want to swap the different kinds bottle labeling.

LABELING EQUIPMENT BOTTLES PLC.jpg

The bottle labeler is thus out from as belwo-mentioned characteristics:

1:The main body of equipment is made of SUS304 and advanced Aluminum products.

2:The labeling heads is drived by the Server motor that is imported from Japan.

3:All the light sensor equipment is imported from both Japan and Germany

4:PLC Controlled by the human-machine interface with 60 memory units

5:The machine is the best choice for single worker’s operating.

6:The machine has the function as bottle-uprighting,bottle-distributinglabelingflating as well as counting.

7:The positionheightangle of labeling can be adjusted easily.

8:Equipped with the conveyor belt,the machine is applied to set of the production line.

ROUND CANS LABELER ETIKETTIERMASCHINE.jpg

Technic parameter of round bottle labeling model YX-630AA:

perfume bottles sticker labeller.JPG

1

Labeling accuracy

±1mm (not including the label error)

2

Labeling speed

2545bpm

3

Diameter&height of bottles

Diameterφ25mmφ120mm  height25mm300mm

4

Label size

Length20mm290mm  Width20mm160mm

5

Overall size of machine

About 1950mm×1200mm×1530mmL×W×H

6

Supply power

220V/50HZ 110V/60HZ

7

N.W

About 185Kg

LABELING EQUIPMENT BOTTLES PLC2.jpg

Optional function (the price should added according to the choose)

date coding function.JPG

Series

part

function

Number

Unit

PriceUSD

1

Ribbon printer

Production date number

1

Set

620

2

Universal Sensor

Detect the transparent labelhot foilgilding label

1

Set

1,300

Configuration of round bottles labeling machine

conveyor belt connection parts.jpg

No   Name      Model       Unit          Brand
1 PLC  control system 6ES7212-1A 1Set  SIEMENS
2 Touch-screen 6AV6648-01A 1Set SIEMENS
3 Photoelectric sensor (Check bottle) FS-N18N 1Set Japan KEYENCE
4 Photoelectric sensor (Check opaque label) GS61 1 Set German Leuze
5 Servo motor 2004-RZ08BAIAN 1Set America AB
6 Drive 2003-CSD3-08BX2 1Set America AB
7 Main transport motor 90W1:30 1Set German JSCC
8 Press bottle motor 40W1:30 1Set German JSCC
9 Speed Controller 25-90W 2sets German JSCC

Samples of bottles labeling:

samples of perfume boxes bottles (2).jpg

samples von Phil on 18th DEZ PENGLAI.jpg

ROUND CANS LABELER ETIKETTIERMASCHINE.jpg

Shipping&after-sales support:

overview of perfume filling line.JPG

Cans labeling packaging.jpg

Guarantee: for all the machine, it claims one year for guarantee.(Excluded from the warranty are problems due to accidents, misuse , misapplication, storage damage, negligence, or modification to the Equipment or its components.

ALSO THE EASY BROKEN SPARE PART IS NOT INCLUDED IN THE GUARANTEE)
Installation: after the machine arrive your factory,if you need,our technician will go to your place to install and test the machine and also training your worker to operating the machine (The time of train depend on you worker).

The expenses (air ticket ,food , hotel,the travelling fee on your country) should be on your account and you need paid for the technician USD50 per day. also you can go to our factory to do training.
After service: If you get the problem on the machine ,our technician will go to your place to fixed the machine as soon as possible. The cost should be in your account.(as above).

ALL RIGHTS RESERVED by ®PENGLAI INDUSTRIAL CORPORATION LIMITED