SHENZHEN PENGLAI Industrial Corporation Limited
SINCE 2003
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3-5 Gallon Bottled Water Automatic Production Line Purified Drinks Barrel Washer Filler Capper Sealer Equipment
3-5 Gallon Bottled Water Automatic Production Line Purified Drinks Barrel Washer Filler Capper Sealer Equipment
The whole line YX-WF series including the machine as below:
1. Convey Chain
2. Automatic caps removing machine
3. Automatic bottle outside washing machine
4. Automatic botte inside washing machine
5.Automatic bottle water filling capping machine
6. Manual labeling stage and steam shrink label machine
7. Automatic lifting& stacker crane(optional)
Description

As for 3 gallon, 5 gallon and 6 gallon bottle water. Automatic removed cap, automatic brush washing the outside and inside of the bottle, automatic loading the bottle. The whole process of washing bottle, filling water, sleeve cap and pressure the cap in a closed tunnel, effectively prevent secondary pollution.

All parts contacting water are made of 304L stainless steel, with ozone-resistance and in compliance with food-grade standards. Nozzles are inserted to rinse the bottles thoroughly.Fast cycle system is adopted for heated alkali rinsing, drastically decreasing electricity consumption.Controlled by PLC, it is fully automatic.

Features of automatic gallon filling line:

3-5-Gallon-Bottled-Water-Filling-Line-Line-703x201.jpg
► Full-automatic PLC control, full-automatic working, filling level, filling time adjustable.
►Food Class 304 or 316L stainless steel contact parts.
►All 304 stainless steel construction.
►Food Class PVC, 304S. S. Or 316L S. S. Pipeline, depends on the models.
►Internal bottles or external bottle washing with circular hot. Alkali, detergent, ozone, tap, pure water, depends on the models, or requirements
►Linear cylinder-pushed filling style, supper high precision, ( when the capacity up to 600BPH, adopt the rotary filling system ).
►Automatic cylinder-pushed capper system.
►Automatic cylinder-pushed empty bottles loading system to load the empty abrrel to the Washer Filler Capper full-automatically.
►Food Class stainless steel washing pumps and filling pumps.
►Food Class Fiber Glass clear windows.
►No bottle no washing, no bottles no filling, no bottle no capping.
►Available model of our 5 gallon filling machine ( washer filler capper ) 100 bottles per hour to 1200 bottles per hour.
►Fully-auto or semi-auto barrel de-capper, full-auto barrel outside and inside brusher, full-auto barrel loading machine, steam shrinking film machine and coding system can be chosen depends on what customer's need.

Layout&Process of gallon filling line

layout filling line.JPG

Removed the cap > Brush washing the outside and inside of the bottle > Automatic loading the 5gallon bottle to washing filling capping machine> Automatic washing the 5gallon bottle by clean and purified water, automatic filling pure water into plastic bottle, sleeve and pressure cap on the bottled water > washing filling capping machine > Worker sleeve a tube label at the mouth of the 5gallon bottled water, then auto sealer will heating the label, then label will shrinking and got tight sealer the bottle mouth.

Automatic 5Gallon Water Bottling Line Included:
machine in customer factory.jpg

►Automatic Caps Removal Machine

cap removed machine
It is applicable for the 5 gallons recycle bottle cap pulled and absolutely necessarily for the empty bottle retreating assembly with the integration of simple configuration, effective cap pulled, little dilapidation to the cap, small distortion and efficiency for using.

►Automatic Bottle Internal&External Brush Washer

automatic brusher outside and inside washing
Automatic Bottle Internal and External Brush Washer is an inside and outside washing device for 5 gallon recycled bottle which is manufactured according to the clients’ requirement. After coming into the market, it is well accepted by water equipment industry from home and abroad.

Automatic Bottle Loader Machine

auto 5gallon loader
It is not only with the advanced technology, high automatization easy operation and reliable performances as the genuine device from abroad, but also features with small size, small weight and beautiful appearance, anti-corrodibility, thorough disinfection, effective anti-air pollution and high quality.

3/5Gallon Bottle Washing Filling Capping Machine YX-WF series

Washing filling capping machine
PLC-Controlled Microcomputer Automatic Bottle Washer & Filler manufactured by our company, which concentrates the functions of bottle washing, filling and capping with 5 and 3 gallons on one set of machine and manufactured with the standard of America Drinking Water Industry Association & with reference to overseas newest type of equipment.

YX auto sealer

auto 5gallon bottle mouth label sealer mahcine
The equipment is adopted Heat-generating Tube to shrink the membrane sticking to the cap.It is manufactured according to the clients’ requirement which is used for bottles of 3gallon or 5 gallon after filling. After coming into the market, it is well accepted by water factories from home and abroad.

Basic parameter of three in one filling machine gallon filler automatic YX-WF series :

automatic loading machine.jpg

automatic filling line.jpg

Model

YX-WF100

YX-WF300

YX-WF450

YX-WF600

YX-WF900

YX-WF1200

Filling heads

1

2

3

4

8

12

Volume(L)

18.9

18.9

18.9

18.9

18.9

18.9

Barrel size(mm)

φ270×490

φ270×490

φ270×490

φ270×490

φ270×490

φ270×490

Capacity(B/n)

100-120

200-240

300-400

600

900

1200

Gas pressure(mpa)

0.4-0.6

0.4-0.6

0.6

0.6

0.6

0.6

Gas consumption (m3/min)

0.37

0.6

0.6

1.2

2.2

3

Motor power(Kw)

1.75

3.22

4.8

8.5

8.5

8.5

Rated voltage(V)

380V/50Hz

380V/50Hz

380V/50Hz

380V/50Hz

380V/50Hz

380V/50Hz

Outline dimension(mm)

2800×650 ×1550

3400×1420 ×1550

3700×1800 ×1800

4600×1500 ×1800 1100×1200 ×1800

4700×2000 ×2200

1000×1200 ×2200

6000×2350 ×2250

2200×2100 ×2200

About 5gallon pure water bottling plants

water gallon in factory.jpg

The electrical problem can be handled with a generator and in order to get water in most cases you will need a deep well or even have water trucked to site.

Benefits of 5gallon pure bottle water business:
Good way to bottling water for university
Can be very profitable; especially in large volume.
The 5gallon bottles can reuse for 2year.
Much better use of plant space as the units are compact.
Environmentally friendly, No pollution at all.
Much lower cost to set up plant.
Street sellers will sell to create jobs.

After-sales service for overwrapping machine model YX-WF series gallon filling line

contract spirit.jpg

Guarantee: for all the machine, it claims one year for guarantee.(Excluded from the warranty are problems due to accidents, misuse , misapplication, storage damage, negligence, or modification to the Equipment or its components. ALSO THE EASY BROKEN SPARE PART IS NOT INCLUDED IN THE GUARANTEE)

Installation: after the machine arrive your factory,if you need,our technician will go to your place to install and test the machine and also training your worker to operating the machine (The time of train depend on you worker). The expenses (air ticket ,food , hotel,the travelling fee on your country) should be on your account and you need paid for the technician USD50 per day. also you can go to our factory to do training.

After service: If you get the problem on the machine ,our technician will go to your place to fixed the machine as soon as possible. The cost should be in your account.(as above).

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